Internal Lead Screw Medication Patch Pump

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Solution Overview

Problem

Conventional medication delivery devices, such as patch pumps, face challenges in minimizing size while maintaining accuracy and reliability, particularly in insulin therapy for diabetes management, where the driving mechanisms and fluid reservoirs occupy significant space.

Innovation Solution

The design incorporates a syringe-style drug container with a lead screw mechanism where the lead screw is axially fixed within the barrel, allowing for reduced overall length of the driving components, and a collapsible drive mechanism using linkage sets to advance the plunger, along with a pressure-based insulin volume sensor for precise measurement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If a conventional driving mechanism with a single advancing lead screw is used inside the fluid reservoir, then the device can dispense medication, but the overall size of the patch pump becomes large

Engineering Contradiction:
Improvesize of patch pumpVSAvoiddriving mechanism complexity
Core Design Contradiction:
Volume of moving objectVSDevice complexity

Solution Approach 1:

The lead screw mechanism is nested inside the fluid reservoir barrel, with the lead screw positioned within the barrel rather than outside. This nesting arrangement allows the driving components to occupy the same spatial envelope as the fluid reservoir, eliminating the need for additional external space and thereby minimizing the overall device size while maintaining the dispensing function

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The invention transitions from a conventional external lead screw arrangement to an internal lead screw configuration, effectively utilizing the internal dimensional space of the fluid reservoir. By repositioning the lead screw within the barrel's internal volume, the design transforms the spatial arrangement from external to internal, maximizing space utilization and reducing the device footprint

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Length of moving object

If the lead screw is disposed outside the barrel, then the driving mechanism can be simple, but the overall length of the device increases

Engineering Contradiction:
Improveoverall length of deviceVSAvoiddriving mechanism configuration
Core Design Contradiction:
Length of moving objectVSDevice complexity

Solution Approach 1:

The lead screw is nested within the fluid reservoir barrel, with its length extending only along a portion of the barrel's internal length. This configuration allows the lead screw to be contained within the barrel rather than extending beyond it, thereby minimizing the overall device length while the threading mechanism provides the necessary driving function through the barrel wall

Inventive Principle:
Principle #7Nested doll (Nesting)

3Volume of moving object

If a compact driving mechanism is used to minimize device size, then the patch pump becomes more wearable, but accurate fluid measurement becomes more difficult

Engineering Contradiction:
Improvedevice compactnessVSAvoidfluid measurement accuracy
Core Design Contradiction:
Volume of moving objectVSMeasurement precision

Solution Approach 1:

The patent incorporates measurement markings on the fluid reservoir barrel that align with corresponding markings on the plunger or barrel scale. This feedback mechanism allows the user to visually monitor the volume of fluid remaining in the reservoir and the distance the plunger has traveled, providing accurate measurement capability within the compact device design. The aligned markings create a visual feedback system that enables precise fluid volume tracking without requiring additional measurement components

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration achieves significant space savings, enhances the compactness of medication delivery devices, and ensures accurate fluid measurement and dispensing, improving user comfort and device reliability.

Implementation Method 1

a syringe-style drug container with a lead screw mechanism where the lead screw is axially fixed within the barrel, allowing for reduced overall length of the driving components

Methodology Applied
Scientific EffectScrew mechanism: Screw

Data Source

PatentUS20240269378A1Medication delivery system, patch pump and medicament delivery device
Publication Date: 2024.08.15 BECTON DICKINSON & CO
  • US20240269378A1 patent drawing
  • US20240269378A1 patent drawing
  • US20240269378A1 patent drawing

AI summary

Disclosed is a medication delivery system comprising: a container for a medium: a plunger disposed in the container; and a lead screw axially fixed with respect to the container and in threaded engagement with the plunger, where the lead screw is disposed inside of the container, and the rotation of the lead screw causes axial displacement of the plunger with respect to the container. A patch pump comprising the medication delivery system and a medicament delivery device comprising the medication delivery system are also disclosed.