Internal Wireless Controller for Outdoor Light Fixture

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Solution Overview

Problem

Existing large-scale illumination management systems for outdoor light fixtures require complex hardwiring and weatherproofing, limiting installation flexibility, scalability, and energy efficiency, while also being costly and difficult to remotely control.

Innovation Solution

An internal wireless control device is installed within a light fixture's cavity, featuring a controller that communicates wirelessly with external devices for control and monitoring, and is encased to be weatherproof and minimally visible, allowing for remote operation and energy management.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If hardwired connection is used for outdoor light fixtures, then reliability of power supply and control is improved, but device complexity and installation difficulty increase

Engineering Contradiction:
Improvereliability of power supply and controlVSAvoidcomplexity of hardwiring layout
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces the mechanical hardwired connection system with a wireless communication system. The internal controller in the light fixture communicates with external control devices via wireless signals, eliminating the need for complex hardwiring layouts while maintaining control functionality. This substitution resolves the contradiction by removing the mechanical wiring complexity while preserving system reliability through wireless communication protocols.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Stability of the object's composition

If hardwired connection is used for outdoor light fixtures, then control stability is improved, but ease of operation and remote control capability deteriorate

Engineering Contradiction:
Improvestability of control connectionVSAvoidease of remote control
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The patent substitutes the mechanical hardwired control system with a wireless communication system that enables easy remote control. The internal controller receives wireless control signals from external devices, providing stable control connection through protocol-level error handling while simultaneously enabling effortless remote operation without physical wiring constraints.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Reliability

If weatherproofing is implemented for internal devices, then reliability in outdoor environment is improved, but device complexity and manufacturing cost increase

Engineering Contradiction:
Improveweatherproofing of internal devicesVSAvoidcomplexity of weatherproofing structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent employs a weatherproof housing or enclosure with sealed construction to protect the internal controller from environmental elements. This housing acts as a protective shell that shields electronic components from rain, dust, and temperature extremes, achieving weatherproofing through a dedicated protective structure rather than complex modifications to the controller itself.

Inventive Principle:
Principle #30Flexible shells and thin films

4Ease of manufacture

If wireless control device is installed externally, then ease of installation is improved, but weatherproofing and aesthetic appearance deteriorate

Engineering Contradiction:
Improveease of installationVSAvoidexposure to weather elements
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The patent integrates the wireless control functionality by nesting the internal controller within the light fixture's existing housing structure. The controller is installed inside the fixture's cavity, utilizing the existing weatherproof enclosure of the fixture itself, thereby protecting the electronic components from weather elements while maintaining ease of installation through modular integration.

Inventive Principle:
Principle #7Nested doll (Nesting)

5Ease of operation

If controller is exposed externally for wireless communication, then ease of operation is improved, but aesthetic appearance and weather resistance deteriorate

Engineering Contradiction:
Improveaccessibility for controlVSAvoidaesthetic appearance of light fixture
Core Design Contradiction:
Ease of operationVSShape

Solution Approach 1:

The patent nests the internal controller within the light fixture's housing, keeping it concealed from external view to maintain aesthetic appearance. The controller communicates wirelessly through the housing material, which is designed to be transparent or transparent to radio frequency signals, thereby enabling wireless operation without compromising the fixture's visual design or weather resistance.

Inventive Principle:
Principle #7Nested doll (Nesting)

Data Source

PatentUS12098831B1Systems methods and internal control devices for wireless light-fixtures control
Publication Date: 2024.09.24 TONDO SMART LTD
  • US12098831B1 patent drawing
  • US12098831B1 patent drawing
  • US12098831B1 patent drawing

AI summary

Systems and methods for enabling wireless control and communication between one or more internal control devices and one or more external devices for controlling one or more light fixtures. According to embodiments, the internal control device is configured to connect to a light fixture that includes at least: a casing forming a cavity therein and one or more lamp-connectors for connecting to one or more illuminators locatable within the cavity, the internal control device may include: (i) an internal controller configured at least to control operation of the one or more illuminators of the light fixture, and to wirelessly communicate with at least one external device, wherein the at least one external device is configured at least for controlling one or more operations of the internal controller; and (ii) a controller encasement configured to be locatable in the cavity of the light fixture, such that the internal controller is kept within the cavity of the light fixture, and wherein only an outer surface of the controller encasement is located over an outer surface of the casing of the light fixture.