Internally Heated Stirling Engine Piston Heating

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Solution Overview

Problem

The Stirling engine suffers from significant heat loss, low power output, low thermal efficiency, and slow starting due to its external heating method and inability to heat the piston effectively.

Innovation Solution

An internally heated engine design is implemented, where a fixed heating facility and a movable piston heating facility are used within the hot cylinder, allowing for simultaneous two-way heating of the piston, reducing heat loss, and increasing power generation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If external heating method is used in Stirling engine, then structure is simple, but heat loss is large and thermal efficiency is low

Engineering Contradiction:
Improveheat lossVSAvoidheating system complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The heating system is segmented into two independent heating facilities: a fixed heating facility and a movable piston heating facility. This segmentation allows each component to be optimized independently, with the fixed facility providing base heating and the movable facility providing supplemental heating where needed, thereby reducing overall heat loss while maintaining manageable system complexity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The movable piston heating facility is nested within the hot cylinder, with the heating facility arranged on the movable piston inside the fixed heating facility. This nested configuration maximizes the heating area within the limited space of the hot cylinder, improving thermal efficiency without proportionally increasing external system complexity

Inventive Principle:
Principle #7Nested doll (Nesting)

2Power

If piston is insulated with hollow interlayers, then piston is protected from heat, but heating area is reduced and power output is low

Engineering Contradiction:
Improvepower outputVSAvoidheat loss
Core Design Contradiction:
PowerVSLoss of energy

Solution Approach 1:

Instead of insulating the piston to protect it from heat (conventional approach), the invention inverts the approach by actively heating the piston through the movable piston heating facility. This allows the piston to become part of the heating system, increasing the effective heating area and improving power output while managing heat through controlled transfer rather than isolation

Inventive Principle:
Principle #13The other way round (Inversion)

Solution Approach 2:

The heating facilities are strategically positioned at specific locations within the hot cylinder - the fixed heating facility at the base and the movable piston heating facility on the piston. This local quality approach concentrates heating where it is most effective, maximizing thermal efficiency and power output in the critical regions of the engine

Inventive Principle:
Principle #3Local quality

3Loss of time

If external heating is used, then heating speed is slow, but starting time is long

Engineering Contradiction:
Improvestarting timeVSAvoidheating speed
Core Design Contradiction:
Loss of timeVSSpeed

Solution Approach 1:

The fixed heating facility is activated before the movable piston heating facility, creating a preliminary heating phase that establishes a thermal baseline in the hot cylinder. This preliminary action reduces the time required for subsequent heating operations and accelerates the overall starting process by having the heating system already partially engaged when full power is required

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enhances thermal efficiency, increases power output, reduces heat loss, and shortens the starting time by effectively utilizing industrial waste heat and engine exhaust waste heat for power generation.

Implementation Method 1

a fixed heating facility and a movable piston heating facility are used within the hot cylinder, allowing for simultaneous two-way heating of the piston

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 2

A thermal insulation device is arranged in the hot cylinder, so the heat loss can be reduced

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Implementation Method 3

In burning devices arranged in the fixed heating facility and the movable piston heating facility in the hot cylinder, multiple fuels are burned and heated

Methodology Applied
Scientific EffectCombustion: Combustion

Data Source

PatentUS20250179972A1Internally heated engine
Publication Date: 2025.06.05 HENENG (HAINAN) TECH CO LTD
  • US20250179972A1 patent drawing

AI summary

An internally heated engine, which comprises a Stirling engine and heating facilities (6, 7); the present engine, by means of altering a means of external heating of the Stirling engine, is provided with said heating facilities (6, 7) in a hot cylinder to push a piston to output power.