Interpenetrating Lattice Metamaterials for Tailorable Properties

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Solution Overview

Problem

Traditional lattice metamaterials lack the ability to exhibit unique, tailorable properties and interface-dominated behaviors due to their single-component nature, limiting their effectiveness in applications such as damage sensing, vibration isolation, and adaptive filtration.

Innovation Solution

The development of interpenetrating lattices (IPLs), which are physically disconnected but interact through defined separation distances or contact, allowing for new topologies and properties unachievable with traditional lattices, including enhanced resistance to thermal, electrical, and impact loadings, and unusual couplings of properties.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If traditional single-component lattice metamaterials are used, then manufacturing simplicity is maintained, but the ability to exhibit unique, tailorable properties and interface-dominated behaviors is limited

Engineering Contradiction:
Improvetailorable propertiesVSAvoidlattice structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The lattice structure is divided into multiple independent sublattices that are physically disconnected but spatially interpenetrate. Each sublattice can be designed with different topologies, materials, or orientations, enabling independent optimization while maintaining manufacturing simplicity through modular design

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Multiple sublattices with different material compositions or structural properties are combined in an interpenetrating configuration. This creates a composite metamaterial system where each sublattice contributes unique properties, achieving tailorable effective properties that cannot be obtained with single-component lattices

Inventive Principle:
Principle #40Composite materials

2Object-affected harmful factors

If traditional connected lattice structures are used, then structural continuity is maintained, but resistance to thermal, electrical, and impact loadings is reduced

Engineering Contradiction:
Improveresistance to thermal, electrical, and impact loadingsVSAvoidstructural continuity
Core Design Contradiction:
Object-affected harmful factorsVSStability of the object's composition

Solution Approach 1:

The continuous lattice structure is segmented into multiple disconnected sublattices, breaking the continuous material pathways that facilitate thermal conduction, electrical conduction, and impact damage propagation. This segmentation maintains structural stability through spatial interpenetration while reducing harmful factor transmission

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The spatial arrangement and defined separation distances between sublattices act as intermediaries that block direct transmission of thermal, electrical, and mechanical impacts. The interpenetrating configuration creates multiple interaction interfaces that dissipate and scatter harmful factors without requiring direct material connection

Inventive Principle:
Principle #24Intermediary (Mediator)

3Adaptability or versatility

If single-component lattice structures are used, then material simplicity is maintained, but unique interface-dominated behaviors and composite-like toughening are not achieved

Engineering Contradiction:
Improveinterface-dominated behaviorsVSAvoidnumber of materials
Core Design Contradiction:
Adaptability or versatilityVSQuantity of substance

Solution Approach 1:

The lattice is segmented into multiple sublattices that can be made from the same base material but exhibit different structural characteristics. This segmentation creates numerous interfaces between sublattices where unique behaviors emerge, achieving interface-dominated properties without requiring multiple different materials

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS11826952B2Structural metamaterials comprising interpenetrating lattices
Publication Date: 2023.11.28 NATIONAL TECHNOLOGY & ENGINEERING SOLUTIONS OF SANDIA LLC
  • US11826952B2 patent drawing
  • US11826952B2 patent drawing
  • US11826952B2 patent drawing

AI summary

Multi-body interpenetrating lattices comprise two or more lattices that interlace or interpenetrate through the same volume without any direct physical connection to each other, wherein energy transfer is controlled by surface interactions. As a result, multifunctional or composite-like responses can be achieved by additive manufacturing of the interpenetrating lattices, even with only a single print material, with programmable interface-dominated properties. As a result, the interpenetrating lattices can have unique mechanical properties, including improved toughness, multi-stable/negative stiffness, and electromechanical coupling.