Active Interposer Buck Regulation for Low-Loss Processor Power

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Solution Overview

Problem

Existing voltage regulation methods struggle to efficiently power processor power domains close to the chip, leading to inefficiencies such as leakage power, I2R/conduction power loss, and increased carbon footprint due to the use of external regulators.

Innovation Solution

Implementing a two-stage processor voltage regulation system with a buck switching regulator on an active interposer for pre-regulation, followed by precise regulation using on-chip regulators, reducing the need for external regulators and enhancing control and efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If external regulators are used for voltage regulation, then voltage regulation function is provided, but leakage power and I2R/conduction power loss increase

Engineering Contradiction:
Improveleakage power and I2R/conduction power lossVSAvoiduse of external regulators
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The voltage regulation function is extracted from external regulators and integrated directly into the processor chip. The patent implements on-chip voltage regulators that are coupled to power domains within the processor, eliminating the need for separate external regulator components and their associated power losses in transmission paths.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces an intermediate voltage regulation stage within the processor chip architecture. By placing voltage regulators on the chip itself rather than externally, the system creates an intermediate regulation point that reduces the distance for power delivery and minimizes I2R losses in the power distribution network.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-affected harmful factors

If external regulators are used, then voltage regulation is achieved, but carbon footprint and space increase

Engineering Contradiction:
Improvecarbon footprintVSAvoidspace for external regulators
Core Design Contradiction:
Object-affected harmful factorsVSArea of stationary object

Solution Approach 1:

The patent merges the voltage regulation function with the processor chip by integrating on-chip voltage regulators. This consolidation eliminates separate external regulator components, reducing the overall system footprint and the environmental impact associated with manufacturing and disposing of additional electronic components.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The processor chip is designed to perform multiple functions including both processing and voltage regulation. The on-chip voltage regulators are integrated into the processor architecture, allowing the chip to serve as both the computational core and the power management unit, thereby reducing the total component count and associated carbon footprint.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Measurement precision

If on-chip voltage regulators are implemented, then precise voltage control is improved, but device complexity increases

Engineering Contradiction:
Improvevoltage control precisionVSAvoidon-chip regulator integration
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent segments the voltage regulation into multiple stages: external regulators provide initial voltage conversion, and on-chip voltage regulators provide final precise regulation for specific power domains. This segmentation allows each stage to optimize for its specific function, with on-chip regulators handling only the precision control aspect.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent implements voltage regulation with local quality by placing on-chip voltage regulators specifically at the power domains where precise control is needed within the processor. This targeted approach provides high precision voltage control only where required rather than uniformly across the entire chip, managing complexity efficiently.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces leakage power, lowers I2R/conduction power loss, and decreases the carbon footprint while providing cost and space savings by minimizing the use of external regulators, thus improving overall system performance and sustainability.

Implementation Method 1

buck switching regulator circuit

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

buck switching regulator circuit

Methodology Applied
Scientific EffectEnergy storage in magnetic field: Inductor

Implementation Method 3

on-chip voltage regulators

Methodology Applied
Scientific EffectElectromagnetic conversion: Electromagnetic Induction

Data Source

PatentUS20250328177A1Two-stage processor voltage regulation
Publication Date: 2025.10.23 INTERNATIONAL BUSINESS MACHINE CORPORATION
  • US20250328177A1 patent drawing
  • US20250328177A1 patent drawing
  • US20250328177A1 patent drawing

AI summary

Two-stage processor voltage regulation according to an example includes receiving, by a buck switching regulator circuit formed in an active interposer that is positioned on a module, a voltage. The buck switching regulator circuit outputs to each of one or more chip dies positioned on the active interposer based on the received voltage, a first regulated voltage. Each of one or more on-chip voltage regulators in each of the one or more chip dies generates based on the first regulated voltage, a respective second regulated voltage.