Interposer With Opening For Die Stacking
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Solution Overview
Problem
Conventional IC packages do not allow for the stacking of IC dies, limiting the ability to create compact and high-performance integrated circuit packages with efficient interconnections.
Innovation Solution
The use of an interposer with an opening to support a second IC die on top of a first die, with wire bonds connecting the dies and substrate, and encapsulating material to secure the package, enabling the stacking of IC dies while managing wire loop length and package height.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If conventional BGA packages are used, then the package structure is simple, but stacking of IC dies is not allowed
Solution Approach 1:
An interposer is introduced as an intermediary component between the substrate and the stacked dies. The interposer has a first surface that couples to the substrate and a second surface that supports multiple dies in stacked arrangement. This intermediary structure enables die stacking capability while managing the complexity by providing a dedicated interface layer that handles the interconnections between dies and substrate.
Solution Approach 2:
The patent transitions from a conventional planar single-die package to a three-dimensional stacked die configuration. By utilizing the vertical dimension (z-axis) for stacking multiple dies on top of each other on the interposer, the package achieves higher interconnect density and enables multiple IC functions in a single package without simply expanding the lateral footprint.
2Quantity of substance
If multiple IC dies are stacked in a single package, then interconnect density increases, but wire loop height increases
Solution Approach 1:
The interposer serves as a mediator that provides bond pads on its first surface for direct coupling to the substrate. This arrangement allows wire bonds to connect from the substrate bond pads to the interposer bond pads with minimal loop height, and then vertical interconnections are achieved through the interposer structure itself rather than through long wire loops between stacked dies.
Solution Approach 2:
The interconnection system is segmented into two parts: horizontal connections from substrate to interposer using wire bonds with controlled loop height, and vertical connections within the interposer that support multiple dies. This segmentation allows optimization of wire loop height for the substrate interface while achieving high interconnect density through the stacked die configuration on the interposer.
3Adaptability or versatility
If larger dies are stacked on smaller dies, then package functionality increases, but die breakage risk increases
Solution Approach 1:
The interposer acts as a mechanical intermediary and support structure for the stacked dies. It provides a stable platform that distributes mechanical stresses and prevents direct contact between stacked dies, thereby reducing the risk of die breakage when larger dies are stacked on smaller ones. The interposer's structure absorbs and distributes the mechanical loads, protecting the fragile die structures.
Solution Approach 2:
The interposer provides beforehand cushioning by serving as a protective support layer between the substrate and the stacked dies. This cushioning effect is built into the package structure in advance, preventing mechanical damage to the dies during assembly and operation, particularly when larger dies are stacked on smaller ones where stress concentration could occur.
Data Source
AI summary
Methods and apparatus for improved electrical, mechanical and thermal performance of stacked IC packages are described. An IC package comprises a substrate, a first die, a second die, and an interposer with an opening in a first surface of the interposer configured to accommodate the first die. The first IC die is attached a first surface of the substrate. The interposer is mounted on the first surface of the substrate such that the first IC die is placed within the opening in the interposer. The second die is mounted on a second surface of the interposer. Wire bonds couple bond pads on the first surfaces of IC die are coupled to the first surface of the substrate. A mold compound encapsulates the first IC die, the second IC die, the interposer and the wire bonds.


