Interposer Package Layout With IPD Integration for Signal Integrity

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Solution Overview

Problem

The increasing complexity of integrated circuit packages requires efficient methods to integrate multiple device dies, memory components, and Independent Passive Devices (IPDs) into a single package while ensuring high-density interconnections and minimizing signal integrity issues.

Innovation Solution

The integration of System-on-Chip (SoC) packages, memory components, and IPDs onto an interposer with low-RC interconnects and fine-line bridge dies, which are bonded using solder regions and redistribution lines to reduce Effective Series Resistance (ESR) and Effective Series Inductance (ESL), enhancing signal integrity and interconnection density.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If multiple device dies, packages, and IPDs are incorporated in the same package to achieve more functions, then the functionality and integration density are improved, but the device complexity and interconnection difficulty increase

Engineering Contradiction:
ImprovefunctionalityVSAvoidpackage complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The package is segmented into multiple functional layers including first and second package components, each containing different device dies (SoC, memory, IPDs). This segmentation allows independent optimization of each layer while achieving high overall integration density and functionality.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transitions from planar 2D packaging to 3D stacked packaging architecture, where device dies are vertically stacked across multiple package components separated by an interposer. This dimensional change enables significantly higher integration density without increasing footprint area.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Productivity

If high-density interconnections are implemented to integrate more components, then the integration density is improved, but the signal integrity issues and ESR/ESL increase

Engineering Contradiction:
Improveintegration densityVSAvoidsignal integrity
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

An interposer is introduced as an intermediary component between the first and second package components. The interposer contains a second plurality of through-vias that provide low-RC interconnects, acting as a mediator to maintain signal integrity while enabling high-density vertical interconnections between stacked package layers.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent optimizes interconnection parameters by using through-vias with reduced resistance and capacitance (low-RC interconnects). This parameter change allows high-density interconnections to be formed while maintaining acceptable signal integrity and reducing ESR/ESL effects.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If through-vias are formed to connect package components, then the interconnection density is improved, but the manufacturing complexity and precision requirements increase

Engineering Contradiction:
Improveinterconnection densityVSAvoidvia alignment precision
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

Through-vias are formed in the package components and interposer during preliminary manufacturing steps before final assembly. This preliminary action allows precise via formation and alignment to be established early in the manufacturing process, facilitating subsequent bonding operations.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The interposer with its plurality of through-vias is nested between the first and second package components, creating a hierarchical structure where the interposer's via structure is integrated within the overall package stack. This nesting approach simplifies the overall manufacturing by modularizing the via formation process.

Inventive Principle:
Principle #7Nested doll (Nesting)

Data Source

PatentUS20240371843A1Integrated circuit package and method forming same
Publication Date: 2024.11.07 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US20240371843A1 patent drawing
  • US20240371843A1 patent drawing
  • US20240371843A1 patent drawing

AI summary

A method includes bonding a first package component and a second package component to an interposer. The first package component includes a core device die, and the second package component includes a memory die. An Independent Passive Device (IPD) die is bonded directly to the interposer. The IPD die is electrically connected to the first package component through a first conductive path in the interposer. A package substrate is bonded to the interposer die. The package substrate is on an opposing side of the interposer than the first package component and the second package component.