Interposer Wiring Layout Using Unused Space for Die Interconnects

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Solution Overview

Problem

Existing interposer implementations in semiconductor devices result in underutilization of available space, leading to inefficiencies and increased costs due to underutilized wiring areas and complex assembly processes, particularly in high computational complexity applications.

Innovation Solution

Relocate global interconnection layers from processor dies to underutilized spaces within the interposer, reducing the number of fabrication steps and leveraging unused areas for cost-effective and efficient semiconductor packaging.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of moving object

If global interconnection layers are kept on processor dies, then wiring capacity is sufficient, but interposer space is underutilized and fabrication costs increase

Engineering Contradiction:
Improveinterposer space utilizationVSAvoidfabrication complexity
Core Design Contradiction:
Area of moving objectVSEase of manufacture

Solution Approach 1:

The patent extracts the global interconnection layers from the processor die and relocates them to the interposer substrate. This extraction resolves the space underutilization problem by placing wiring structures in the previously empty interposer area, while also simplifying processor die fabrication by removing complex global wiring requirements.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent transitions the location of global interconnection layers from a two-dimensional plane on the processor die surface to a three-dimensional redistribution across the interposer substrate. This dimensional relocation allows for optimized wiring routes and better space utilization without increasing processor die complexity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Productivity

If interposer area is increased for high computational complexity applications, then wiring capacity increases, but space utilization drops to less than five to ten percent

Engineering Contradiction:
Improvewiring capacityVSAvoidspace utilization
Core Design Contradiction:
ProductivityVSArea of moving object

Solution Approach 1:

The interposer substrate is designed to serve multiple functions: it acts as a mechanical support structure, provides electrical interconnections between processor dies, and hosts the global interconnection layers. This multi-functionality ensures that the entire interposer area is productively utilized, achieving high space utilization alongside high wiring capacity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Ease of operation

If conventional interposer structures are used, then assembly is simplified, but manufacturing precision requirements increase due to underutilized wiring areas

Engineering Contradiction:
Improveassembly simplicityVSAvoidwiring precision
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The patent implements localized high-density wiring regions on the interposer substrate precisely where processor dies are mounted, while maintaining lower wiring density in other areas. This local quality approach ensures high manufacturing precision is applied only where needed, reducing overall precision requirements while maintaining assembly simplicity.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS20250391780A1Interposer for semiconductor devices
Publication Date: 2025.12.25 ADEIA SEMICONDUCTOR BONDING TECHNOLOGIES INC
  • US20250391780A1 patent drawing
  • US20250391780A1 patent drawing
  • US20250391780A1 patent drawing

AI summary

A structure is disclosed. The structure can include a first processor die and an interposer. The first processor die comprises a first processor core and a second processor core. The first processor die is disposed above and bonded to the interposer. The interposer comprises a first plurality of conductors electrically connecting the first processor core and the second processor core. The first processor core and the second processor core communicate with each other through the first plurality of conductors.