Interrupted Thread Filter Connector for Rapid Bayonet Engagement

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Solution Overview

Problem

Existing air and fluid filter systems require cumbersome installation processes, often involving multiple rotations of screw-thread connections, which can be inefficient and prone to misalignment, especially when trying to maintain compatibility with legacy systems.

Innovation Solution

A connector system featuring a cylindrical bore and protrusion with interrupted threading patterns, allowing for bayonet-style engagement by sliding and rotating, which reduces installation complexity while maintaining compatibility with screw-thread based systems.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If screw-thread connections are used for filter element installation, then compatibility with legacy systems is maintained, but installation process becomes cumbersome and time-consuming

Engineering Contradiction:
Improvecompatibility with legacy systemsVSAvoidinstallation time
Core Design Contradiction:
Adaptability or versatilityVSLoss of time

Solution Approach 1:

The threading pattern is segmented into multiple interrupted threaded segments around the circumference, allowing the connector to engage through a sliding motion rather than requiring full rotational screwing. This segmentation enables faster installation while maintaining thread-based compatibility

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The connector design allows dynamic engagement through a combination of sliding and rotating motions. The interrupted threading pattern permits the connector to slide into place initially, then rotate to engage the threaded segments, creating a more efficient installation process compared to traditional static screw-thread connections

Inventive Principle:
Principle #15Dynamics

2Reliability

If multiple full rotations are required for screw-on couplers, then secure connection is achieved, but installation complexity increases

Engineering Contradiction:
Improveconnection securityVSAvoidinstallation complexity
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The threading is divided into multiple interrupted segments arranged circumferentially, allowing engagement through sliding motion followed by limited rotation. This reduces the number of rotations needed while maintaining secure connection through distributed thread engagement points

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The sliding motion performs a preliminary engagement action that positions the connector and filter element in correct alignment before final threaded engagement. This preliminary alignment reduces the risk of misalignment and simplifies the subsequent rotation step

Inventive Principle:
Principle #10Preliminary action

3Adaptability or versatility

If traditional screw-thread patterns are used, then backward compatibility is maintained, but misalignment risk increases

Engineering Contradiction:
Improvebackward compatibilityVSAvoidalignment precision
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The interrupted threading pattern with multiple circumferential segments provides multiple engagement points that are more tolerant of minor misalignments. The sliding motion further compensates for alignment variations by allowing self-centering during the engagement process

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The connector design serves multiple functions: it maintains backward compatibility with threaded connections while enabling faster sliding engagement and providing improved alignment tolerance. The interrupted threading pattern universally accommodates both precise and imprecise initial positioning

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS20230166208A1System comprising a connector for coupling to a fluid filter element, fluid filter element, and process for producing same
Publication Date: 2023.06.01 DONALDSON CO INC
  • US20230166208A1 patent drawing
  • US20230166208A1 patent drawing
  • US20230166208A1 patent drawing

AI summary

The present disclosure is directed to a new quick-connect, bayonet-type coupling arrangement for use with connecting a filter cartridge or element to a fluid-consuming machine. Advantageously, the features of the coupling arrangement can be provided while simultaneously maintaining backward compatibility with screw-thread based systems by modifying the screw thread on the end cap so as to include judicially arranged non-interfering segments. Accordingly, the disclosed fluid filter elements can not only be installed on systems according to the present disclosure but also on prior-art systems presenting a thread-based connector.