Intervertebral Fusion Device Core Component Bone Graft Delivery

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Solution Overview

Problem

Existing intervertebral fusion devices face challenges in efficiently filling the space between the endplate of the device and the vertebra with bone graft material, leading to suboptimal fusion results.

Innovation Solution

The intervertebral fusion device comprises a superior component, an inferior component, a core component, and a closure component, with a bone graft conveying aperture defined in at least one of the superior or inferior components. The core component has a bone graft material holding space and a delivery opening, allowing for the ejection of bone graft material through specific apertures while resisting ejection through the side boundary.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If bone graft material is injected into the intervertebral device after installation, then the device structure remains simple, but it is difficult to fill the space between the endplate and vertebra with sufficient and properly placed bone graft material

Engineering Contradiction:
Improvedevice structureVSAvoidbone graft material placement precision
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The device is segmented into multiple functional components: a delivery opening for material injection, a holding space within the core component for material storage, and a conveying aperture for controlled material ejection. This segmentation allows precise control over bone graft material placement while maintaining structural simplicity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The core component is pre-configured with a bone graft material holding space and delivery mechanisms before device installation. This preliminary preparation ensures that bone graft material is properly positioned and delivered to the correct location between the endplate and vertebra, eliminating the need for complex post-installation adjustments.

Inventive Principle:
Principle #10Preliminary action

2Manufacturing precision

If bone graft material is packed into the intervertebral device before installation, then bone graft material placement is improved, but it is difficult to provide sufficient and properly placed bone graft material in the space between the endplate and vertebra

Engineering Contradiction:
Improvebone graft material placement precisionVSAvoidbone graft material quantity
Core Design Contradiction:
Manufacturing precisionVSQuantity of substance

Solution Approach 1:

The core component acts as an intermediary structure with an integrated holding space that temporarily stores bone graft material. This intermediary holding space ensures sufficient quantity of material is available and properly positioned for ejection through the conveying aperture to the target location between the endplate and vertebra.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The invention adds a third dimension to material delivery by creating a vertical holding space within the core component that extends between the superior and inferior components. This dimensional addition allows sufficient material quantity to be stored and delivered precisely to the intervertebral space.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Strength

If the core component is received between the superior and inferior components to define the side boundary, then device structural integrity is improved, but bone graft material may be ejected through the side boundary instead of through the conveying aperture

Engineering Contradiction:
Improvedevice structural integrityVSAvoidbone graft material loss
Core Design Contradiction:
StrengthVSLoss of substance

Solution Approach 1:

The core component is designed with differentiated local qualities: the side surfaces provide structural integrity and define the device boundary, while the top and bottom surfaces contain openings for material ejection. This local differentiation ensures material is ejected through the intended conveying aperture rather than through the side boundary, preventing material loss while maintaining structural strength.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS20250152378A1Intervertebral devices
Publication Date: 2025.05.15 AXIS SPINE TECH LTD
  • US20250152378A1 patent drawing
  • US20250152378A1 patent drawing
  • US20250152378A1 patent drawing

AI summary

The present invention relates to an intervertebral fusion device 10 comprising a superior component 12, an inferior component 14 and a core component 16. The superior component 12 and the inferior component 14 are receivable in an intervertebral space between first and second vertebrae with the core component 16 insertable between the superior and inferior components to determine a separation between the superior and inferior components. A bone graft conveying aperture is defined in at least one of a superior component top surface 18 of the superior component and an inferior component bottom surface 20 of the inferior component. The core component defines a bone graft material holding space which is enclosed except at at least one of a core component top surface and core component bottom surface of the core component and a bone graft material delivery opening. The bone graft material delivery opening extends from outside the core component side to the bone graft material holding space. The bone graft material delivery opening is closed by a closure component.