Intraluminal Device Loading Sleeve for Gentle Catheter Compression

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Solution Overview

Problem

Existing methods for loading expandable intraluminal medical devices into delivery devices are cumbersome, inefficient, and can compromise the integrity of tissue-based devices, particularly when not performed immediately prior to use, necessitating a simple and effective apparatus and method for loading these devices.

Innovation Solution

A loading apparatus with a main body featuring a proximal, distal, and transition chamber with varying inner diameters, a separable connection, and optional inner sleeve to facilitate the transition of expandable intraluminal medical devices from a radially-expanded to a radially-compressed configuration within a delivery catheter.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If expandable intraluminal medical devices are loaded into delivery devices using conventional methods, then the devices can be delivered to treatment sites, but the loading procedure becomes cumbersome and inefficient

Engineering Contradiction:
Improveloading efficiencyVSAvoidloading procedure complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The loading apparatus employs a nested structure where the expandable intraluminal medical device is loaded into an inner sleeve, which is then inserted into the delivery device catheter. This nested arrangement allows the device to be compacted and stored within the delivery system in a systematic manner, improving loading efficiency while maintaining procedural simplicity

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The loading apparatus is divided into distinct segments including an outer tubular member, an inner sleeve, and a loading catheter. This segmentation allows each component to perform a specific function during the loading process, making the overall procedure more efficient and less complex by breaking down the loading task into manageable steps

Inventive Principle:
Principle #1Segmentation

2Length of moving object

If expandable intraluminal medical devices are compressed for delivery, then they can be navigated through body vessels, but the integrity of tissue-based devices may be compromised

Engineering Contradiction:
Improvedevice diameterVSAvoiddevice integrity
Core Design Contradiction:
Length of moving objectVSReliability

Solution Approach 1:

The inner sleeve acts as a flexible protective shell that encloses the expandable intraluminal medical device during compression and loading. This flexible membrane allows the device to be compressed to a smaller diameter for navigation through body vessels while protecting the tissue-based components from damage, maintaining device integrity throughout the loading and delivery process

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The inner sleeve provides cushioning protection to the expandable intraluminal medical device before and during the compression process. This protective layer prevents direct contact between the device and the rigid walls of the delivery catheter, reducing the risk of damage to tissue-based components during the necessary compression for delivery

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Reliability

If loading is performed immediately prior to treatment, then device integrity is preserved, but the procedure becomes more time-sensitive and complex

Engineering Contradiction:
Improvedevice integrityVSAvoidprocedure simplicity
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The loading apparatus is designed to perform the loading action immediately prior to treatment in a single integrated step. The apparatus allows the operator to load the expandable intraluminal medical device into the delivery catheter right before deployment, ensuring device integrity is maintained while keeping the procedure simple through a unified loading mechanism that requires no complex preparation or separate steps

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS12491098B2Loading apparatus and system for expandable intraluminal medical devices
Publication Date: 2025.12.09 COOK MEDICAL TECHNOLOGIES LLC
  • US12491098B2 patent drawing
  • US12491098B2 patent drawing
  • US12491098B2 patent drawing

AI summary

Medical device loading apparatuses, systems, methods and kits are described. A loading apparatus comprises a main body having a passageway. The passageway has a first inner diameter, a second inner diameter, and a transition chamber. An expandable intraluminal medical device can be loaded into a delivery catheter using the loading apparatus by placing the device into the passageway and pushing the device along an axial path.