Intramedullary Nail Coil Nesting for Bone Distraction

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Solution Overview

Problem

Existing intramedullary nails for distracting long bones face limitations in energy transmission performance, efficiency, space occupation, and require external reception antennas, which complicate surgical procedures and bone fixation.

Innovation Solution

The intramedullary nail design features a first and second tube that are axially displaceable, a locking opening for secure bone fixation, and a coil within the first tube for efficient energy transmission from an external primary coil, allowing for high energy transmission performance and efficient energy use.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If an intramedullary nail uses known reception antennas disposed within or outside the housing, then energy transmission can be achieved, but the energy transmission performance and efficiency are limited

Engineering Contradiction:
Improveenergy transmission performanceVSAvoidenergy transmission efficiency
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The reception coil is integrated within the intramedullary nail housing, with the coil area specifically designed to receive electromagnetic energy from an external primary coil. The reception antenna is nested within the housing structure rather than being disposed outside, improving both energy transmission performance and efficiency while maintaining compact design

Inventive Principle:
Principle #7Nested doll (Nesting)

2Use of energy by moving object

If known reception antennas are used in the intramedullary nail, then energy transmission is possible, but more space is required and the nail cannot be implanted near joints

Engineering Contradiction:
Improveenergy transmission capabilityVSAvoidspace occupation in bone
Core Design Contradiction:
Use of energy by moving objectVSVolume of moving object

Solution Approach 1:

The reception coil is nested within the intramedullary nail housing, utilizing the existing structural space rather than requiring additional external components. This integration allows the nail to be implanted in confined spaces near joints while maintaining full energy transmission capability

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The coil is arranged in a specific coil area within the housing, utilizing the internal three-dimensional space of the nail structure. This spatial arrangement optimizes energy reception while minimizing the overall volume occupied by the implant

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Use of energy by moving object

If external feed lines and antennas are used, then energy transmission can be achieved, but surgical effort and complexity increase

Engineering Contradiction:
Improveenergy transmissionVSAvoidsurgical procedure complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The reception antenna is extracted from external placement and integrated directly into the intramedullary nail housing. This eliminates the need for external feed lines and separate antenna components, thereby reducing surgical complexity while maintaining energy transmission functionality

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The reception coil is merged with the intramedullary nail housing to form an integrated unit. This combination eliminates the need for separate external components and feed lines, simplifying both the device structure and the surgical implantation procedure

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enables high energy transmission performance with minimal space occupation, allowing for reliable fixation in bones and reduced surgical effort, while eliminating the need for external feed lines and antennas.

Implementation Method 1

a coil (11), which is disposed in a coil area of the first tube (3) between the first locking opening (7) and the second tube (5)

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS12324612B2Intramedullary nail for distracting a long bone
Publication Date: 2025.06.10 ORTHOFIX SRL
  • US12324612B2 patent drawing
  • US12324612B2 patent drawing
  • US12324612B2 patent drawing

AI summary

An intramedullary nail for distracting a long bone, comprising a first tube extending in an axial direction of the intramedullary nail, a second tube extending in an axial direction of the intramedullary nail, which is coupled with the first tube to be axially displaceable within one another, a first locking opening in an end area of the first tube facing away from the second tube, and a coil, which is disposed in a coil area of the first tube between the first locking opening and the second tube.