Intraoral 3D Scanning with High-Density Pattern Matching

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Solution Overview

Problem

Existing dental scanning systems face challenges in solving the correspondence problem for high-density light patterns, which complicates real-time 3D representation generation due to the increased number of features, and require dynamic calibration to account for changes in optical component configurations.

Innovation Solution

A scanning system with a static light pattern of predefined density, utilizing overlapping camera fields of view and fiducial markers, solves the correspondence problem for collections of features, enabling dynamic calibration and accurate 3D representation generation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a high-density light pattern is projected onto the object, then the sampling density and resolution of the scanned surface increase, but the complexity of solving the correspondence problem increases significantly

Engineering Contradiction:
Improvesurface sampling densityVSAvoidcorrespondence problem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent divides the dense light pattern into multiple smaller sub-patterns or regions, each processed independently to solve the correspondence problem. This segmentation reduces the computational complexity by breaking down the large-scale correspondence matching into smaller, more manageable tasks that can be processed in parallel or sequentially with reduced memory and processing requirements.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system performs preliminary processing of the light pattern by pre-identifying and tagging specific feature points or markers within the dense pattern before the correspondence problem arises. This preliminary action creates a simplified reference framework that guides the subsequent correspondence matching, reducing the search space and computational burden when handling high-density patterns.

Inventive Principle:
Principle #10Preliminary action

2Manufacturing precision

If the density of the projected light pattern is increased to improve resolution, then better surface sampling is achieved, but the image generation becomes more complex

Engineering Contradiction:
Improvescan resolutionVSAvoidimage generation complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent applies different processing strategies to different regions of the light pattern based on local characteristics. High-density regions are processed with specialized algorithms optimized for their specific density and geometric properties, while less critical regions use standard processing. This local quality approach maintains high scan resolution where needed while reducing overall computational complexity.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The system performs preliminary organization and categorization of light pattern features before full image generation, pre-computing transformation matrices and feature descriptors for high-density regions. This preliminary action prepares the data in a format that simplifies subsequent processing steps, reducing the complexity of generating images from high-density patterns.

Inventive Principle:
Principle #10Preliminary action

3Productivity

If real-time 3D representation generation is required, then user feedback is improved, but solving the correspondence problem for high-density patterns becomes more challenging

Engineering Contradiction:
Improvereal-time processing speedVSAvoidcorrespondence problem complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent segments the correspondence problem into multiple independent sub-problems that can be solved in parallel, enabling real-time processing of high-density patterns. By dividing the large-scale matching task into smaller regional matching tasks, the system achieves the computational throughput needed for real-time 3D representation while maintaining accuracy.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system performs preliminary computation of transformation parameters and feature descriptors before the actual correspondence matching is needed. This pre-processing creates a ready-to-use framework that enables rapid real-time processing when the full 3D representation is generated, separating the heavy computational lift from the time-critical rendering phase.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system achieves high-resolution, real-time 3D representation with improved accuracy and reduced complexity by solving the correspondence problem for collections of features and dynamically calibrating the optical system.

Implementation Method 1

at least one projector unit configured to project a light pattern of a predefined density on the dental object along a projector optical axis

Methodology Applied
Scientific EffectLight projection: Light

Implementation Method 2

one or more cameras, such as at least two cameras, having at least partly overlapping fields of view along different camera optical axes

Methodology Applied
Scientific EffectLight reflection: Reflection

Implementation Method 3

computer stereo vision and optical triangulation-based 3D scanning devices use triangulation to determine the spatial dimensions and/or the geometry of an object

Methodology Applied
Scientific EffectTriangulation: Parallax

Data Source

PatentUS20250318915A1Intraoral 3D scanning device for projecting a high-density light pattern
Publication Date: 2025.10.16 3SHAPE AS
  • US20250318915A1 patent drawing
  • US20250318915A1 patent drawing
  • US20250318915A1 patent drawing

AI summary

The present disclosure relates to systems and methods for generating a digital representation of a three-dimensional (3D) object. In particular, the disclosure relates to a dental scanning system for acquiring images of the object and for generating the digital representation of the object. One embodiment relates to a dental scanning system for scanning a dental object, comprising an intraoral 3D scanning device comprising at least one projector unit configured to project a light pattern along a projector optical axis, the light pattern comprising a plurality of pattern features; one or more cameras having at least partly overlapping fields of view along different camera optical axes (and along the projector optical axis), each of the cameras comprising an image sensor, wherein the system further comprises one or more processors configured to generate a digital three-dimensional representation of the dental object based on triangulation.