Intraoral Scan Registration Using Tissue Segmentation

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Solution Overview

Problem

Existing dental scanning technologies face challenges in accurately registering intraoral measurements due to deformation of soft tissues, which introduces errors and interruptions, particularly when relying on rigid registration processes that fail to account for non-rigid parts.

Innovation Solution

A deep learning-based system that semantically segments intraoral measurements, identifying rigid and non-rigid parts, and applies corrective measures to ensure accurate registration by weighing the contributions of hard and soft tissues differently based on their proportion in the image.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If feature based techniques such as Fast Point Feature Histograms are used to compute transformations for registering scans, then registration can be performed without prior knowledge of relative orientation, but regions that are deformable must be avoided which limits the scanning area

Engineering Contradiction:
Improveregistration without prior orientation knowledgeVSAvoidscanable region area
Core Design Contradiction:
Ease of operationVSArea of stationary object

Solution Approach 1:

The patent segments the intraoral scan data into different tissue types (hard tissue, soft tissue, air) using machine learning classification. This segmentation allows the system to selectively use only rigid hard tissue regions for registration computations, while excluding deformable soft tissue regions. The segmentation enables comprehensive scanning of all oral regions while maintaining registration accuracy by using only suitable regions for the registration process.

Inventive Principle:
Principle #1Segmentation

2Productivity

If conventional registration algorithms are used, then processing speed may be maintained, but registration errors increase due to soft tissue deformation

Engineering Contradiction:
Improveregistration processing speedVSAvoidregistration accuracy
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The patent performs preliminary classification and identification of tissue types before the registration process. By pre-segmenting the scan data into hard tissue, soft tissue, and air regions using machine learning, the system prepares the data in advance so that only appropriate hard tissue regions are used for registration. This preliminary action eliminates the need for complex error correction during registration, maintaining processing speed while significantly improving registration accuracy.

Inventive Principle:
Principle #10Preliminary action

3Measurement precision

If deep learning methods are used to identify rigid and non-rigid parts, then registration accuracy improves, but computational complexity increases

Engineering Contradiction:
Improveregistration accuracyVSAvoidcomputational system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces complex mechanical registration processes with machine learning-based classification. Instead of using traditional iterative alignment algorithms that require complex computational geometry operations, the system uses trained neural networks to automatically classify tissue types and identify rigid regions. This substitution simplifies the overall system architecture while improving accuracy, as the machine learning model performs the complex differentiation task more efficiently than traditional geometric methods.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentEP4042371B1Method, system and computer readable storage media for registering intraoral measurements
Publication Date: 2026.03.11 DENTSPLY SIRONA INC
  • EP4042371B1 patent drawingFigure 1(i)~1(iv)
  • EP4042371B1 patent drawingFigure 2A~2B
  • EP4042371B1 patent drawingFigure 3A

AI summary

A method, system and computer readable storage media for segmenting individual intra-oral measurements and registering said individual intraoral measurements to eliminate or reduce registration errors. An operator may use a dental camera to scan teeth and a trained deep neural network may automatically detect portions of the input images that can cause registration errors and reduce or eliminate the effect of these sources of registration errors.