Intraoral Scanner 3D Data Determination Using Machine Learning

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Solution Overview

Problem

Current digital intraoral scanners using structured light 3D imaging face challenges in capturing accurate 3D data due to the high reflectivity and translucency of teeth, which reduces contrast in the structured light pattern, necessitating a coating with opaque powder to enhance visibility.

Innovation Solution

The method involves projecting a light pattern with structured light projectors, capturing images with cameras, and using trained machine learning models to determine 3D coordinates by processing candidate points and their probabilities, allowing for accurate depth determination without the need for coatings.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If structured light 3D imaging is used to capture intraoral scans, then digital dental impressions can be obtained, but the high reflectivity and translucency of teeth reduce contrast in the structured light pattern, degrading measurement precision

Engineering Contradiction:
Improve3D data capture accuracyVSAvoidlight reflectivity and translucency
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent introduces a machine learning model as an intermediary processing layer between the structured light projection and 3D reconstruction. The model analyzes the captured light pattern images and probabilistically determines correspondences between projector rays and camera points, effectively mediating the degradation caused by tooth reflectivity and translucency without requiring physical modification of the teeth

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the processing parameters by using probability-based matching instead of direct geometric correspondence. The machine learning model outputs probability values for each candidate point-ray pairing, allowing the system to select the most likely correspondences even when the optical properties of teeth distort the light pattern, thereby maintaining measurement precision despite adverse optical conditions

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If opaque powder coating is applied to teeth to enhance contrast, then measurement precision improves, but device complexity and ease of operation worsen due to additional preparation steps

Engineering Contradiction:
Improvestructured light pattern contrastVSAvoidscanning system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces the mechanical/physical approach of applying opaque powder coating with a computational approach using machine learning. Instead of modifying the physical state of the teeth surface, the system uses algorithms to interpret and correct for the optical effects, thereby improving measurement precision without adding physical complexity or operational steps

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The machine learning model enables the scanning system to self-correct for the adverse optical properties of teeth. The system automatically analyzes the captured images, determines probable point-ray correspondences, and reconstructs accurate 3D data without requiring external intervention such as powder application, thus maintaining precision while reducing complexity

Inventive Principle:
Principle #25Self-service

3Measurement precision

If opaque powder coating is applied to teeth, then measurement precision improves, but productivity decreases due to additional preparation time

Engineering Contradiction:
Improve3D data accuracyVSAvoidscanning efficiency
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The patent substitutes the time-consuming mechanical process of powder application with a computational method. The machine learning model processes the captured images and determines 3D coordinates directly from the raw structured light patterns, eliminating the need for powder coating preparation time and thereby maintaining high productivity while achieving accurate measurements

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The machine learning model is pre-trained on data that includes various optical conditions of teeth surfaces. This preliminary training enables the model to handle reflectivity and translucency effects during the actual scanning process without requiring real-time preparation steps, thus maintaining both high precision and productivity

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach improves the accuracy of 3D data capture by effectively processing images to determine 3D coordinates, enhancing the precision of digital dental impressions without requiring additional coatings, thus overcoming the limitations of existing technologies.

Implementation Method 1

The surface of a subject's teeth may be highly reflective and somewhat translucent, which may reduce the contrast in the structured light pattern reflecting off the teeth

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 2

determining three-dimensional (3D) coordinates for at least some of the plurality of points in the plurality of images based on the one or more outputs of the trained machine learning model

Methodology Applied
Scientific EffectTriangulation:

Data Source

PatentUS20240358482A1Determining 3D data for 2d points in intraoral scans
Publication Date: 2024.10.31 ALIGN TECHNOLOGY INC
  • US20240358482A1 patent drawing
  • US20240358482A1 patent drawing
  • US20240358482A1 patent drawing

AI summary

Embodiments relate to techniques for determining 3D data for 2D points in 2D images using machine learning. A method comprises using one or more trained machine learning models to determine correspondence between captured points of a captured light pattern in one or more images and projected points of a projected light pattern and determining depth information for at least some of the plurality of captured points based on the determined correspondence.