Intraoral Scanner Power Modes for Longer Battery Life

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Solution Overview

Problem

Intraoral scanners face challenges with high power consumption due to continuous scanning and processing requirements, limited battery capacity, and ergonomic constraints, necessitating a power management system to extend battery life without increasing size or weight.

Innovation Solution

An intraoral scanner with a power management unit that reduces power consumption by entering different modes based on motion and timer signals, gradually turning off components when not in use, and utilizing a detachable battery for efficient charging.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Duration of action of moving object

If the battery size is increased to extend operation time, then the battery life is improved, but the weight and size of the scanner increase

Engineering Contradiction:
Improvebattery lifeVSAvoidscanner weight
Core Design Contradiction:
Duration of action of moving objectVSWeight of moving object

Solution Approach 1:

The power management unit implements periodic action by transitioning the scanner between active scanning mode and low-power idle mode. During non-scanning periods, the system automatically reduces power consumption by disabling non-essential components while maintaining readiness to quickly resume scanning when needed, thereby extending battery life without requiring a larger battery

Inventive Principle:
Principle #19Periodic action

2Duration of action of moving object

If the battery size is increased to extend operation time, then the battery life is improved, but the size of the scanner increases

Engineering Contradiction:
Improvebattery lifeVSAvoidscanner volume
Core Design Contradiction:
Duration of action of moving objectVSVolume of moving object

Solution Approach 1:

The system employs periodic action through automated power mode transitions. The power management unit monitors scanner usage and periodically switches between full-power scanning operations and reduced-power idle states, extending operational duration without increasing battery size or scanner volume

Inventive Principle:
Principle #19Periodic action

3Productivity

If all functionalities are activated during scanning, then the scanning performance is improved, but the power consumption increases

Engineering Contradiction:
Improvescanning performanceVSAvoidpower consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The power management unit applies local quality by selectively controlling power supply to different functional components. During scanning, essential components receive full power while non-essential components are powered down. This selective power distribution maintains scanning performance while reducing overall power consumption during idle periods

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The system implements dynamics through adaptive power management that adjusts power consumption based on operational state. The power management unit dynamically transitions between power modes, activating all functionalities during scanning and disabling non-essential functions during idle periods, optimizing the balance between performance and power consumption

Inventive Principle:
Principle #15Dynamics

4Reliability

If the scanner remains ready during the entire session, then the readiness for use is improved, but the battery consumption increases

Engineering Contradiction:
Improvereadiness for useVSAvoidbattery consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The power management unit implements periodic action by alternating between active and low-power states. During extended idle periods between scanning operations, the system automatically transitions to low-power mode while maintaining the capability to quickly resume scanning when motion is detected or a button is pressed, thus preserving reliability while reducing battery consumption

Inventive Principle:
Principle #19Periodic action

5Adaptability or versatility

If multiple consecutive patient visits are supported, then the versatility is improved, but the need for frequent battery replacement increases

Engineering Contradiction:
Improvecontinuous usage capabilityVSAvoidbattery replacement time
Core Design Contradiction:
Adaptability or versatilityVSLoss of time

Solution Approach 1:

The system uses periodic action through automated power mode transitions that extend operational duration. By reducing power consumption during idle periods between patient visits, the scanner can maintain readiness for multiple consecutive uses on a single battery charge, eliminating the need for frequent battery replacements and supporting continuous versatility

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The power management system effectively extends battery life by reducing power consumption during non-use periods, ensuring the scanner remains ready for immediate use, and optimizing battery usage through intelligent power mode transitions.

Implementation Method 1

The motion sensor may include an accelerometer and/or a gyroscope

Methodology Applied
Scientific EffectAccelerometer: Accelerometer

Implementation Method 2

The power management unit is configured to reduce the power consumption of the intraoral scanner based on a motion signal and a timer signal

Methodology Applied
Scientific EffectElectrical Resistance: Electrical Resistance

Implementation Method 3

The intraoral scanner may include a battery for powering the intraoral scanner

Methodology Applied
Scientific EffectBattery (electricity): Battery (electricity)

Implementation Method 4

a projector unit configured to emit light at least onto a dental object of a patient

Methodology Applied
Scientific EffectLight Emitting Diode: Light Emitting Diode

Implementation Method 5

an image sensor configured to acquire reflected light from at least the dental object

Methodology Applied
Scientific EffectPhotoelectric Effect: Photoelectric Effect

Implementation Method 6

The light passing region may include a optically transparent element with or without a λ/4 or a λ/2 waveplate for polarizing the light

Methodology Applied
Scientific EffectPolarisation: Polarisation

Data Source

PatentUS20250359971A1An intraoral scanner including an improved power management unit
Publication Date: 2025.11.27 3SHAPE AS
  • US20250359971A1 patent drawing
  • US20250359971A1 patent drawing
  • US20250359971A1 patent drawing

AI summary

An intraoral scanner includes a projector unit configured to emit light at least onto a dental object of a patient; an image sensor configured to acquire reflected light from at least the dental object; a battery for powering the intraoral scanner; a processor unit configured to process the reflected light into one or more 2D images and/or 3D images; a wireless interface configured to communicate with an external device the one or more 2D images and/or 3D images, a motion sensor configured to sense a motion of the intraoral scanner; a timer unit; and a power management unit configured to reduce the power consumption of the intraoral scanner based on a motion signal provided by the motion sensor and a timer signal provided by the timer unit.Buchanan