Intumescent Fire Stop Outlet for Small High-Velocity Ducts

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Solution Overview

Problem

Existing fire damper assemblies are too large for small duct, high velocity air distribution systems, making them impractical for use in these systems where duct openings are smaller than six square inches.

Innovation Solution

A fire stopping apparatus using a cylindrical metal wall and a band of intumescent material that expands to close the air duct opening when heated, comprising an air duct terminal, a support, an intumescent strip, and fire-rated caulk, which automatically seals the opening without requiring a traditional fire damper.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional fire damper assemblies are used, then fire protection is provided, but the device size is too large for small duct openings

Engineering Contradiction:
Improvefire protectionVSAvoidduct opening size
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The patent replaces the mechanical damper system with a chemically-active intumescent material system. Instead of using mechanical dampers that physically block the opening, the invention uses intumescent material that chemically expands when exposed to heat, automatically sealing the duct opening. This substitution eliminates the need for complex mechanical components while achieving the same fire protection function in a much smaller scale suitable for small duct openings.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The invention changes the physical state and volume of the intumescent material through parameter changes triggered by heat exposure. The material transitions from a compact state during normal operation to an expanded state during fire conditions, with the expansion ratio providing the sealing action. This parameter change approach allows the fire protection mechanism to adapt its size dynamically based on operational conditions.

Inventive Principle:
Principle #35Parameter changes

2Area of stationary object

If fire damper assemblies are reduced in size, then they can fit small duct openings, but the complexity of design increases

Engineering Contradiction:
Improveduct opening sizeVSAvoidfire damper design
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The patent extracts the essential fire protection function from the complex mechanical damper system and isolates it into a simple intumescent material component. By removing unnecessary mechanical elements (linkages, actuators, springs, etc.) and retaining only the core sealing function through chemical expansion, the design achieves fire protection in small ducts without increasing complexity. The solution takes out only the necessary protective function while eliminating complicating factors.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention employs a simple, inexpensive intumescent material that performs its function during the critical fire event and then is replaced if needed. The material is designed for single-use fire protection rather than repeated mechanical operation, eliminating the need for durable mechanical components and complex maintenance systems. This approach trades long-term mechanical durability for immediate chemical effectiveness.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Reliability

If intumescent material is used to close the opening, then fire spread is prevented, but the material must be contained within a support structure

Engineering Contradiction:
Improvefire spread preventionVSAvoidsupport structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent divides the fire protection system into distinct functional segments: the intumescent material provides the sealing function, while the cylindrical support structure provides containment and positioning. This segmentation allows each component to be optimized for its specific function - the material for chemical expansion and sealing, and the support for structural integrity and geometric constraint - without requiring a fully integrated complex mechanism.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively closes small air duct openings in high velocity air distribution systems by using intumescent material that expands within a metal support structure, preventing fire spread while maintaining a fireproof seal.

Implementation Method 1

a cylindrical band of intumescent material that expands and closes the air duct opening when subjected to the heat of a fire

Methodology Applied
Scientific EffectIntumescent material expansion: Intumescent Materials

Implementation Method 2

The fire-rated caulk maintains a fireproof seal between the support and the air duct terminal

Methodology Applied
Scientific EffectFire-resistant sealing: Thermal Insulation

Data Source

PatentUS8029345B2Fire stop outlet for small duct, high velocity air distribution systems
Publication Date: 2011.10.04 UNICO INC
  • US8029345B2 patent drawing
  • US8029345B2 patent drawing
  • US8029345B2 patent drawing

AI summary

A fire stop apparatus for a small duct, high velocity air distribution system is assembled to a duct opening and includes a cylindrical support wall that supports a cylindrical band of intumescent material that expands and closes the duct opening when subjected to the heat of a fire.