Intumescent Insulation Barrier for Passive Fire Suppression

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Solution Overview

Problem

Conventional insulation materials do not effectively suppress fires and can be flammable, posing a risk to structures and occupants, as they lack fire-blocking properties and often require additional fireproofing measures.

Innovation Solution

The development of fire-suppressing insulation treated with an intumescent material that expands to form a continuous barrier when exposed to heat, protecting flammable materials from burning by creating a char layer that blocks the fire.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional insulation materials are used, then thermal insulation performance is achieved, but fire suppression capability is insufficient and flammability risk increases

Engineering Contradiction:
Improvefire suppression capabilityVSAvoidflammability risk
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent combines conventional insulation fiber materials with intumescent materials to create a composite fire-suppressing insulation. The intumescent material is applied as a coating or mixed with the insulation fiber, forming a composite structure that provides both thermal insulation and fire suppression properties. When exposed to fire, the intumescent component expands to form a protective char layer that blocks heat and oxygen, preventing the insulation from burning while maintaining its insulating function.

Inventive Principle:
Principle #40Composite materials

2Reliability

If additional fireproofing measures are added to flammable insulation, then fire protection is improved, but system complexity and installation requirements increase

Engineering Contradiction:
Improvefire protectionVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges the fireproofing function with the thermal insulation function into a single integrated product. The intumescent material is combined with the insulation fiber during manufacturing, creating a unified material that performs both functions simultaneously. This eliminates the need for separate fireproofing layers or additional fire suppression systems, reducing overall system complexity while maintaining effective fire protection.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The fire-suppressing insulation material serves multiple functions: it provides thermal insulation during normal conditions and activates as a fire barrier when exposed to fire. The intumescent coating or mixed material enables the insulation to perform both thermal management and fire suppression roles, making the system more versatile and reducing the need for additional specialized components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution provides a passive fire suppression system that effectively minimizes damage by creating a fire-blocking barrier, protecting structures and occupants from fire damage without the need for automatic sprinkler systems or external fire extinguishing services.

Implementation Method 1

the intumescent material expands in the heat of a fire and forms an essentially continuous fire suppressing layer during a fire

Methodology Applied
Scientific EffectIntumescence: Intumescent Materials

Implementation Method 2

The fire suppressing layer protects flammable material on the side opposite the flame from burning

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Data Source

PatentUS11957941B1Fire suppressing insulation
Publication Date: 2024.04.16 UNITED SERVICES AUTOMOBILE ASSOCIATION (USAA)
  • US11957941B1 patent drawing
  • US11957941B1 patent drawing
  • US11957941B1 patent drawing

AI summary

A fire suppressing insulation. This insulation will create a barrier that blocks a fire to protect a structure from damage and will assist in suppressing the fire. Also, a fire suppression system including two walls, such as an interior wall and an exterior wall or two interior walls. The walls are spaced apart from each other by a divider to define an interior volume. At least a portion of the interior volume includes fire suppressing insulation that will form a fire suppressing intumescent barrier between the walls when exposed to the heat of a fire.