Microwave Resonator Temperature Compensation Using Invar and Screw Adjustment

Solution Overview

Problem

Existing temperature compensation devices for microwave resonators are specific to each cavity length, requiring custom production and lacking adaptability for cavities of varying lengths, which limits their temperature stability across different resonant frequencies.

Innovation Solution

A temperature compensation system using materials with very low thermal expansion, such as Invar®, coupled with a cylindrical resonator and a screw adjustment mechanism, allows for volume modification of the cavity to maintain resonant frequency stability across temperature variations, applicable to both identical and differing cavity lengths.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If temperature compensation devices are made specific to each cavity length, then temperature stability is improved for that specific cavity, but adaptability to different cavity lengths deteriorates

Engineering Contradiction:
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent applies universality by designing a temperature compensation device with a telescopic structure that can adapt to multiple cavity lengths. The device includes a first component fixed to the cavity and a second component that can move relative to the first component along the longitudinal axis, allowing the same device to compensate for temperature variations across different cavity dimensions rather than requiring custom-designed devices for each specific length

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent implements dynamics by introducing a movable second component that can change its position along the longitudinal axis of the cavity. This dynamic adjustment capability allows the compensation device to maintain effectiveness across varying cavity lengths and temperature conditions, transforming a static compensation structure into an adaptable one

Inventive Principle:
Principle #15Dynamics

2Manufacturing precision

If temperature compensation devices are customized for each cavity length, then compensation precision is improved, but device complexity and production requirements increase

Engineering Contradiction:
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent reduces device complexity by creating a universal compensation device that works across multiple cavity lengths. Instead of manufacturing different custom devices for each cavity length, the same telescopic compensation device can be used universally, simplifying production while maintaining compensation precision through its adjustable design

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If cavity volume is adjusted to compensate for thermal expansion, then resonant frequency stability is improved, but structural complexity increases

Engineering Contradiction:
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent utilizes thermal expansion principles by employing a telescopic compensation device made of material with specific thermal expansion properties. The device compensates for cavity volume changes due to thermal expansion through controlled expansion and contraction of its components, maintaining resonant frequency stability while using a relatively simple telescopic structure rather than complex active control systems

Inventive Principle:
Principle #37Thermal expansion

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides high temperature stability for microwave resonators by adjusting the cavity volume to maintain resonant frequency within a predetermined range, accommodating slight variations in cavity length and ensuring consistent performance across temperature changes.

Implementation Method 1

a temperature compensation system which is made from a material having a coefficient of thermal expansion that is very low compared to that of the material from which the cavity is made and includes a structure for counteracting the effects of temperature variations on the resonator

Methodology Applied
Scientific EffectThermal expansion: Thermal Expansion

Implementation Method 2

a temperature compensation adjustment device adapted to modify the volume of the cavity to adjust the value of the resonant frequency to a predefined value, in which device the cavity comprises a cylindrical wall having a longitudinal axis and two opposite ends, one of which is blocked by a deformable cap, and the temperature compensation system and the temperature adjustment device are coupled to each other and to the resonator so as to exert forces on the cap of the cavity along an axis corresponding to the longitudinal axis of the cavity

Methodology Applied
Scientific EffectMechanical force: Mechanical Force

Data Source

PatentUS7453337B2Adjustable temperature compensation system for microwave resonators
Publication Date: 2008.11.18
  • US7453337B2 patent drawing
  • US7453337B2 patent drawing
  • US7453337B2 patent drawing

AI summary

A device comprises a microwave resonator having at least one cavity having a predefined resonant frequency. The device also comprises a temperature compensation system that is made from a material having a coefficient of thermal expansion that is very low compared to that of the material from which the cavity is made and includes a structure for counteracting the effects of temperature variations on the resonator so that the resonant frequency of the cavity remains within a predetermined range. The device further comprises a temperature compensation adjustment device adapted to modify the volume of the cavity to adjust the value of the resonant frequency to a predefined value. The cavity comprises a cylindrical wall having a longitudinal axis and two opposite ends, one of which is blocked by a deformable cap, and the temperature compensation system and the temperature compensation adjustment device are coupled to each other and to the resonator so as to exert forces on the cap of the cavity along an axis corresponding to the longitudinal axis of the cavity.