Invasive Multi-Electrode Sensor with Spirally Wound Wire Electrodes

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Solution Overview

Problem

Existing electrochemical sensors are non-invasive and cannot be used for continuous monitoring of biological/physiological parameters, and they have high production costs.

Innovation Solution

A low-cost invasive multi-electrode electrochemical sensor with spirally wound wire electrodes, where each wire electrode has an electrically conductive core and an insulating sheath, with the proximal and distal ends of the core exposed, and the invasion sections of the electrodes are wound around each other.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If existing electrochemical test strips are used, then non-invasive detection is achieved, but continuous monitoring of biological/physiological parameters cannot be performed

Engineering Contradiction:
Improvecontinuous monitoring capabilityVSAvoidinvasive detection capability
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The sensor is divided into distinct functional sections: a substrate section for stable mounting on the substrate and an invasion section for penetrating biological tissues. Each wire electrode has its own substrate section and invasion section, allowing the sensor to simultaneously maintain structural stability and achieve invasive detection capability for continuous monitoring

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Multiple wire electrodes are wound around each other in a spiral manner, with each electrode nested within the configuration of the others. This nested arrangement allows the invasion sections to be compact while maintaining their invasive functionality, enabling continuous monitoring without requiring large device size

Inventive Principle:
Principle #7Nested doll (Nesting)

2Adaptability or versatility

If invasive detection is implemented, then continuous monitoring capability is achieved, but production cost increases

Engineering Contradiction:
Improvecontinuous monitoring capabilityVSAvoidproduction cost
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

Multiple wire electrodes with identical structures (electrically conductive core + insulating sheath) are used throughout the sensor. This homogeneous design allows for standardized manufacturing processes and bulk production, reducing per-unit costs while achieving continuous monitoring capability through the multi-electrode configuration

Inventive Principle:
Principle #33Homogeneity

Solution Approach 2:

The sensor is designed as a disposable device with a simple structure that can be mass-produced at low cost. The wire electrodes and substrate are configured to enable invasive detection without requiring complex or expensive materials, making the sensor economically viable as a single-use product for continuous monitoring applications

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Measurement precision

If multiple wire electrodes are used, then detection sensitivity is improved, but device size increases

Engineering Contradiction:
Improvedetection sensitivityVSAvoiddevice size
Core Design Contradiction:
Measurement precisionVSVolume of moving object

Solution Approach 1:

The wire electrodes are configured in a spiral arrangement where invasion sections are wound around each other. This curved, compact configuration allows multiple electrodes to occupy minimal space while maintaining their individual detection functions, achieving high detection sensitivity without increasing device size

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

Instead of arranging multiple electrodes linearly or parallelly which would increase device volume, the electrodes are arranged in a three-dimensional spiral configuration. This dimensional reorganization packs multiple electrodes into a compact volume, maintaining detection sensitivity while minimizing device size

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The sensor achieves invasive detection with high sensitivity and accuracy, while being disposable, small in size, and cost-effective, addressing the limitations of existing technologies.

Implementation Method 1

an invasive multi-electrode electrochemical sensor... Each wire electrode includes an electrically conductive core... The electrically conductive core in the invasion section of at least one of the wire electrodes is different in material from the electrically conductive cores of the other wire electrodes

Methodology Applied
Scientific EffectElectrochemical detection:

Data Source

PatentUS20250169729A1Invasive multi-electrode electrochemical sensor
Publication Date: 2025.05.29 ULTRAE CORP
  • US20250169729A1 patent drawing
  • US20250169729A1 patent drawing
  • US20250169729A1 patent drawing

AI summary

An invasive multi-electrode electrochemical sensor includes a substrate and plural wire electrodes. Each wire electrode includes an electrically conductive core and an insulating sheath that substantially covers, but exposes a proximal end and a distal end of, the electrically conductive core. Each wire electrode has a substrate section provided on the substrate and an invasion section extending outward from an edge of the substrate. The proximal end and distal end of the electrically conductive core of each wire electrode are located at the substrate section and invasion section of the wire electrode respectively. The invasion sections are at least partially wound around one another spirally. The electrically conductive core in the invasion section of at least one of the wire electrodes is different in material from the electrically conductive cores of the other wire electrodes.