Inventory Counting Accuracy Valuation Model

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Solution Overview

Problem

Conventional inventory counting methods are time-consuming, expensive, and prone to errors, especially as the volume of items increases, leading to inaccurate counts and inefficiencies in retail sales and inventory management.

Innovation Solution

An inventory counting system that models counting accuracy based on current inventory information, including on-hand quantities, presentation value, and time since last count, to determine when physical counts are necessary, using a valuation component to calculate a counting value and trigger physical counts when accuracy thresholds are met.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If physical counting of all inventory items is performed, then inventory accuracy is improved, but time consumption and cost increase significantly

Engineering Contradiction:
Improveinventory accuracyVSAvoidtime consumption
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The system performs physical counting only on a subset of inventory items rather than all items. It uses a counting model to identify which items need physical counting based on factors like time since last count, item value, and presentation value, thereby performing partial counting actions that are sufficient to maintain accuracy without the time cost of complete counting

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The system changes the parameter of counting frequency from uniform (all items counted at same intervals) to variable (different items counted at different intervals). The counting model adjusts counting parameters dynamically based on item characteristics, time since last count, and accuracy requirements, optimizing the balance between accuracy and time consumption

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If physical counting frequency is increased, then inventory accuracy is improved, but cost and time consumption increase

Engineering Contradiction:
Improvecounting accuracyVSAvoidcounting efficiency
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The system implements dynamic counting frequency adjustment where the counting model continuously evaluates which items need counting and when, rather than using fixed schedules. This dynamic approach adapts to changing inventory conditions, maximizing counting efficiency while maintaining accuracy

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system performs preliminary evaluation using the counting model to determine which items require physical counting before actual counting occurs. This preliminary action filters out items that don't need counting, preventing wasteful time consumption on low-priority items while ensuring high-priority items are counted

Inventive Principle:
Principle #10Preliminary action

3Measurement precision

If comprehensive inventory tracking is implemented, then inventory accuracy is improved, but system complexity increases

Engineering Contradiction:
Improveinventory accuracyVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The counting model serves as an intermediary between raw inventory data and physical counting decisions. It processes multiple input factors (time since last count, item value, presentation value, on-hand quantities) and transforms them into actionable counting recommendations, simplifying the overall system architecture while maintaining comprehensive tracking

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS10713618B2System and method for increasing counting accuracy
Publication Date: 2020.07.14 WALMART APOLLO LLC
  • US10713618B2 patent drawing
  • US10713618B2 patent drawing
  • US10713618B2 patent drawing

AI summary

Aspects and embodiments are directed to systems for determining counting accuracy of products, including retail products. The system for determining counting accuracy can interface with other inventory systems to access or receive information on inventory of the retail products. The inventory information can include, for example, numbers of units in inventory, shelf space accorded to respective products, package size (i.e., number of units available per package), retail value, margin value, among other options. The system can manage physical counts made on respective products. In some examples, the system can determine a value associated with physically counting inventory of respective product(s), for example, as a function of a number of units on-hand, time since the product has been counted, and a presentation value. Responsive to determining the value associated with physically counting the respective product, the system triggers a physical count or can prohibit a physical count of a product.