Inventory management system and wireless tag device

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Solution Overview

Problem

Existing inventory management systems for stores incur high facility costs and power consumption due to the need for weight sensors and transmitters on each shelf, leading to increased data transmission costs and load on communication lines.

Innovation Solution

An inventory management system that uses a weight measurer and a passive RF tag powered by an electromagnetic or magnetic field, which transmits weight information wirelessly to a wireless device, reducing the need for external power sources and minimizing facility costs by processing data locally within the store.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a weight sensor and transmitter are installed on each store shelf, then inventory management accuracy is improved, but facility cost increases

Engineering Contradiction:
Improveinventory management accuracyVSAvoidfacility cost
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent extracts the transmitter function from the shelf-mounted devices and consolidates it into a centralized gateway. Only simple weight sensors and passive RF tags remain on shelves, while data transmission is handled centrally, reducing per-shelf complexity and cost.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

Multiple shelf data collection points are merged into a single gateway that handles all wireless communications. This consolidates transmission resources and reduces the need for multiple expensive transmitter units distributed throughout the store.

Inventive Principle:
Principle #5Merging (Combining)

2Productivity

If a transmitter is attached to each store shelf, then real-time inventory data is obtained, but power consumption increases

Engineering Contradiction:
Improvereal-time inventory monitoringVSAvoidpower consumption
Core Design Contradiction:
ProductivityVSUse of energy by stationary object

Solution Approach 1:

The system uses passive RF tags that harvest energy from the electromagnetic fields of readers to power their identification signals. This eliminates the need for batteries or power wiring at each shelf location while maintaining real-time tracking capability.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

Instead of continuous transmission, the system uses periodic weight measurements triggered by changes in inventory levels. The gateway periodically queries shelves for data updates, reducing overall power consumption compared to continuous monitoring.

Inventive Principle:
Principle #19Periodic action

3Adaptability or versatility

If weight data is transmitted to a web server via the Internet, then remote access is enabled, but data transmission cost and communication line load increase

Engineering Contradiction:
Improveremote access capabilityVSAvoiddata transmission cost
Core Design Contradiction:
Adaptability or versatilityVSLoss of energy

Solution Approach 1:

A local gateway acts as an intermediary between the shelf sensors and the remote web server. The gateway collects and pre-processes data locally, then transmits consolidated information remotely, reducing the frequency and volume of Internet transmissions while maintaining remote access capability.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables efficient inventory management for each shelf with reduced facility costs and power consumption, as the RF tag generates power from received electromagnetic waves, allowing for wireless communication without external power sources and decreasing data transmission loads on communication lines.

Implementation Method 1

an RF tag configured to transmit a wireless signal including information related to the weight measured by the weight measurer in response to a read request from a wireless device, wherein the RF tag includes a transceiver configured to generate power by a received electromagnetic wave or magnetic field

Methodology Applied
Scientific EffectElectromagnetic energy harvesting: Electromagnetic Induction

Data Source

PatentUS11087603B2Inventory management system and wireless tag device
Publication Date: 2021.08.10 ZENSHO
  • US11087603B2 patent drawing
  • US11087603B2 patent drawing
  • US11087603B2 patent drawing

AI summary

An inventory management system according to an embodiment comprises: a weight measurer configured to measure a weight of a shelf on which an item can be placed; and an RF tag configured to transmit a wireless signal including information related to the weight measured by the weight measurer in response to a read request from a wireless device, wherein the RF tag includes a transceiver configured to generate power by a received electromagnetic wave or magnetic field and transmit the wireless signal to the wireless device by using the generated power, a storage configured to store therein the information related to the weight measured by the weight measurer, and a controller configured to cause the transceiver to transmit the wireless signal including the information related to the weight stored in the storage to the wireless device.