Autonomous Inventory Robots With Distributed Route Recalculation

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Solution Overview

Problem

Current autonomous inventory management systems lack scalability and adaptability, with centralized logic architectures leading to increased latency and limited capabilities in responding to inventory demands and disruptions, as well as a lack of intelligence in inventory handling and transportation robots that are unaware of the inventory they carry and its conditions.

Innovation Solution

An autonomous inventory management system that enables robots to track their journey, provide real-time status updates, and make decisions based on business rules, including route recalculations and rerouting, with integrated sensors and communication technologies for climate control and inventory monitoring.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a centralized logic architecture is used to control robot fleets, then coordination and control are simplified, but scalability is reduced and latency increases

Engineering Contradiction:
Improvecoordination and controlVSAvoidscalability
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The patent divides the centralized control architecture into distributed autonomous units. Each robot is equipped with local intelligence and decision-making capabilities, segmenting the previously centralized logic across multiple independent agents. This allows the system to scale by simply adding more autonomous robots without increasing central processing burden.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces a new dimension of autonomy by enabling robots to make decisions locally rather than relying solely on central coordination. This dimensional shift from centralized 2D control to distributed 3D autonomous operation resolves the scalability-latency tradeoff by allowing parallel decision-making across multiple spatial and temporal dimensions.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Productivity

If current automation systems are used for inventory transport, then basic transportation tasks are performed, but adaptability to inventory demands and disruptions is limited

Engineering Contradiction:
Improvetransportation tasksVSAvoidresponse to inventory demands
Core Design Contradiction:
ProductivityVSAdaptability or versatility

Solution Approach 1:

The patent implements self-service capabilities where robots autonomously monitor their own inventory status, detect conditions such as temperature deviations or vibrations, and make independent decisions about route adjustments or alerts without external intervention. This self-service autonomy directly improves adaptability to inventory demands while maintaining productivity.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent incorporates continuous feedback loops where sensors monitor inventory conditions and robot status in real-time, and this information feeds into autonomous decision-making algorithms. The feedback mechanism enables the system to adapt to changing inventory demands and disruptions dynamically while maintaining efficient transportation operations.

Inventive Principle:
Principle #23Feedback

3Ease of operation

If robots are equipped with basic transportation functionality, then simple move tasks are completed, but intelligence for inventory awareness and autonomous decision-making is lacking

Engineering Contradiction:
Improvemove tasksVSAvoidautonomous decision-making
Core Design Contradiction:
Ease of operationVSExtent of automation

Solution Approach 1:

The patent merges basic transportation functionality with advanced intelligence by integrating sensors, processing units, and decision-making algorithms into the robot architecture. This combination unifies simple move tasks with complex inventory awareness and autonomous decision-making, eliminating the need to choose between operational simplicity and intelligence.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent creates universal robots that perform multiple functions: basic transportation, inventory monitoring, condition detection, autonomous route planning, and adaptive decision-making. This multi-functionality allows a single robot design to handle both simple move tasks and complex autonomous operations, resolving the contradiction between ease of operation and extent of automation.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS20240220920A1Systems, methods, computing platforms, and storage media for directing and controlling an autonomous inventory management system
Publication Date: 2024.07.04 PRIME ROBOTICS INC
  • US20240220920A1 patent drawing
  • US20240220920A1 patent drawing
  • US20240220920A1 patent drawing

AI summary

Systems, methods, computing platforms, and storage media for directing and controlling an autonomous inventory management system are disclosed. Exemplary implementations may place an inventory item in an autonomous storage unit, direct the autonomous storage unit to depart a starting location, direct the autonomous storage unit to board a first transport system departing for a first arrival location, determine whether an event will delay or expedite the arrival of the autonomous storage unit at the first arrival location, determine alternative routing options for the autonomous storage unit to continue travel to the first arrival location, recalculate the route of the autonomous storage unit to the first arrival location, and select a new route to the first arrival location.