Method for storing and discharging energy through an inverse microstructure alloys

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Solution Overview

Problem

Existing thermal energy storage systems face challenges with low energy density, poor thermal conductivity, corrosion, and instability due to the interaction of phase change materials with containment vessels, leading to inefficiencies and high maintenance costs.

Innovation Solution

A thermal storage material comprising a dense, continuous thermally conductive matrix with dispersed microparticles of a second component that are wholly or partly immiscible, allowing for high thermal conductivity and encapsulation of the active phase, which operates through the latent heat of fusion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If phase change materials are used for thermal energy storage, then energy density is improved, but thermal conductivity deteriorates

Engineering Contradiction:
Improveenergy densityVSAvoidthermal conductivity
Core Design Contradiction:
Quantity of substanceVSLoss of energy

Solution Approach 1:

The patent employs composite materials by combining phase change material particles with a thermally conductive matrix material to create a composite thermal storage material. This composite structure allows the system to achieve both high energy density from the phase change material and improved thermal conductivity from the matrix material, resolving the contradiction between these two properties.

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If phase change materials are used for thermal energy storage, then energy density is improved, but stability deteriorates due to interaction with containment vessels

Engineering Contradiction:
Improveenergy densityVSAvoidstability
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent extracts the phase change material from its traditional containment vessel environment and embeds it directly within a thermally conductive matrix material. This eliminates the phase change material's direct contact with external containment vessels, preventing the harmful interactions that cause instability and degradation over time.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The thermally conductive matrix material acts as an intermediary between the phase change material particles and the external environment. This matrix material provides structural support and thermal pathways while isolating the phase change material from direct contact with containment vessels, thereby maintaining stability.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Device complexity

If conventional thermal storage systems are used, then simplicity is maintained, but thermal conductivity deteriorates

Engineering Contradiction:
Improvesystem simplicityVSAvoidthermal conductivity
Core Design Contradiction:
Device complexityVSLoss of energy

Solution Approach 1:

The patent changes the thermal conductivity parameter of the thermal storage system by incorporating a thermally conductive matrix material with high thermal conductivity. This parameter change transforms the system from poor thermal conductivity to high thermal conductivity while maintaining the fundamental phase change storage mechanism.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves high energy density, rapid heat transfer, and stability over long periods, eliminating the need for containment vessels and reducing maintenance, with thermal conductivity improved by two orders of magnitude compared to conventional systems.

Implementation Method 1

A method of storing and discharging energy that operates through the latent heat of fusion of a dispersed component

Methodology Applied
Scientific EffectLatent heat of fusion: Latent Heat

Implementation Method 2

the first component melts at a higher temperature than the second component

Methodology Applied
Scientific EffectPhase change: Phase Change

Implementation Method 3

a dense continuous thermally conductive matrix of a first component

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentEP2912203B1Method for storing and discharging energy through an inverse microstructure alloys
Publication Date: 2025.09.17 THE UNIVERSITY OF NEWCASTLE
  • EP2912203B1 patent drawingFigure 1~2
  • EP2912203B1 patent drawingFigure 3~4
  • EP2912203B1 patent drawingFigure 5~6

AI summary

The invention relates to alloys with inverse microstructures, to the production of such materials and to their uses in thermal storage applications. In a preferred form the invention relates to a thermal storage material comprising a dense continuous thermally conductive matrix of a first component; and particles of a second component dispersed throughout the matrix of the first component, wherein the first and second components are wholly or partly immiscible and wherein the first component melts at a higher temperature than the second component.