Inversion Mount Structure for Inverted Die Grinder Access

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Solution Overview

Problem

Existing mounts for die grinders, such as FlexArm die grinders, are limited to mounting to upward-facing surfaces from above, requiring the removal and reinstallation of upper stamping dies from vertical die stamping machines, which is cumbersome and adds downtime for grinding the upper cutting sections.

Innovation Solution

An inversion mount with an upper mounting base, a lower mounting base, and an oblique drop arm, allowing the die grinder to be mounted to a downward-facing inversion mounting surface from below, featuring a non-rotary main body and a rotary latch assembly for secure attachment, enabling non-tilting relocation and orientation of the grinding head for precise grinding.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If existing mounts are used to mount die grinders, then the die grinder can be mounted to upward-facing surfaces, but the upper stamping die must be removed and reinstalled, increasing device complexity and loss of time

Engineering Contradiction:
Improvemounting operationVSAvoiddowntime
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

The invention inverts the traditional mounting approach by enabling the die grinder to mount to downward-facing surfaces from below, rather than requiring upward-facing surfaces. This allows the die grinder to access the upper cutting section of the stamping die without removing the die from the press, eliminating the time-consuming removal and reinstallation process while maintaining ease of operation through the inverted mounting configuration

Inventive Principle:
Principle #13The other way round (Inversion)

2Device complexity

If existing mounts are used to mount die grinders, then the mounting structure is simple, but the upper stamping die must be removed and reinstalled, increasing device complexity

Engineering Contradiction:
Improvemounting structureVSAvoidmounting operation
Core Design Contradiction:
Device complexityVSEase of operation

Solution Approach 1:

The mounting structure maintains relative simplicity while enabling the die grinder to mount from below to downward-facing surfaces. The inverted mounting approach allows operators to access and service the upper cutting section without removing the stamping die, significantly simplifying the overall operational complexity even though the mounting structure itself remains straightforward

Inventive Principle:
Principle #13The other way round (Inversion)

Solution Approach 2:

The die grinder acts as an intermediary tool that can be quickly attached and detached from the stamping die in situ. This intermediary approach allows grinding operations to be performed on the upper cutting section without removing the die from the press, maintaining simple mounting structures while greatly improving ease of operation and reducing downtime

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of manufacture

If the die grinder is mounted from above to upward-facing surfaces, then the mounting is straightforward, but the grinding head orientation is limited, reducing adaptability

Engineering Contradiction:
Improvemounting processVSAvoidgrinding head orientation
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

By inverting the mounting direction to attach the die grinder from below to downward-facing surfaces, the grinding head can be oriented to contact the upper cutting section from underneath. This inverted approach maintains ease of manufacture with straightforward mounting procedures while dramatically improving adaptability, allowing the grinding head to reach and grind the upper cutting section of the stamping die without removal

Inventive Principle:
Principle #13The other way round (Inversion)

Data Source

PatentUS11819977B2Inversion mount for mounting an inverted die grinder
Publication Date: 2023.11.21 TOYOTA MOTOR ENG & MFG NORTH AMERICA INC
  • US11819977B2 patent drawing
  • US11819977B2 patent drawing
  • US11819977B2 patent drawing

AI summary

An inversion mount includes an upper mounting base, a lower mounting base, and an oblique drop arm connected from the upper mounting base to the lower mounting base. The upper mounting base is configured to normally mount to a downward-facing inversion mounting surface from below. The lower mounting base includes a non-rotary main body and a rotary latch assembly. The main body includes a forward receiver configured to axially receive a mounting insert from below as a rotary item. The latch assembly includes a side latch. The side latch extends alongside the main body, and is supported for radial pivotation between an open position, in which the side latch carries the inside hook below but not underneath the forward receiver, and a latched position, in which the side latch carries the inside hook underneath the forward receiver for hooked engagement with a side pocket behind the mounting insert.