Inversion-Based Auto Calibration for Resistivity Logging Tools

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional calibration methods for resistivity logging tools are costly and inaccurate, especially for multi-sub tools, due to repeated air-hang calibrations and varying formation environments, leading to errors in final answer products.

Innovation Solution

An inversion-based auto calibration system that calibrates both formation model parameters and calibration factors by using a consistent formation model for continuous logging points, fitting responses across multiple points, and producing calibration factors in real-time using inversion software, without requiring additional hardware or firmware changes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional air-hang calibration is performed, then calibration cost is reduced, but calibration accuracy deteriorates because the calibration factor is not constant and varies with formation environment

Engineering Contradiction:
Improvecalibration accuracyVSAvoidcalibration cost
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The system performs self-calibration by using the measured signals themselves to determine calibration factors through inversion, eliminating the need for external calibration measurements in air or known formations. The tool calibrates itself automatically during the logging process by solving for calibration factors that minimize the misfit between measured and simulated signals.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The calibration factors are treated as variable parameters to be optimized through inversion rather than fixed constants determined by external calibration. The system allows calibration factors to change and adapt to different formation environments by solving for optimal values that minimize the cost function at each logging point or over a window of points.

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If multiple calibration measurements are performed for multi-sub tools, then calibration accuracy may improve, but calibration cost and time increase significantly

Engineering Contradiction:
Improvecalibration accuracyVSAvoidcalibration time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The calibration process is merged with the formation evaluation inversion process. Instead of performing calibration as a separate preliminary step, the system combines calibration factor determination with the simultaneous inversion of formation model parameters, allowing both to be solved together from the measured signals during normal logging operations.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The calibration factors are continuously determined and updated as the tool moves through the formation, using a sliding window approach where inversion is performed over a window of continuous logging points. This provides continuous calibration rather than discrete calibration steps, maintaining accuracy throughout the logging process.

Inventive Principle:
Principle #20Continuity of useful action

3Measurement precision

If in-situ calibration is performed, then calibration accuracy improves, but feasibility deteriorates because prior knowledge of known formation sections is required

Engineering Contradiction:
Improvecalibration accuracyVSAvoidcalibration applicability
Core Design Contradiction:
Measurement precisionVSAdaptability or versatility

Solution Approach 1:

The system performs self-calibration without requiring external calibration standards or prior knowledge of formation properties. The calibration factors are determined automatically from the measured signals themselves through inversion, making the method applicable to any formation type without needing pre-characterized sections for calibration.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The inversion-based calibration method is universally applicable to all logging situations and formation types. Unlike conventional methods that require specific calibration conditions (air or known formations), this method can determine calibration factors in any formation environment, making it adaptable to all well logging scenarios.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Measurement precision

If calibration factor is treated as constant, then processing simplicity is maintained, but measurement precision deteriorates because calibration factor actually varies with formation environment

Engineering Contradiction:
Improvecalibration accuracyVSAvoidprocessing complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The calibration factor transitions from being treated as a fixed constant to being optimized as a variable parameter. The inversion process solves for calibration factors that minimize the misfit between measured and simulated signals, allowing the factors to adapt to varying formation conditions while maintaining a systematic processing approach through cost function minimization.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS11940587B2Accurate and cost-effective inversion-based auto calibration methods for resistivity logging tools
Publication Date: 2024.03.26 HALLIBURTON ENERGY SERVICES INC
  • US11940587B2 patent drawing
  • US11940587B2 patent drawing
  • US11940587B2 patent drawing

AI summary

Systems and methods of the present disclosure relate to calibration of resistivity logging tool. A method to calibrate a resistivity logging tool comprises disposing the resistivity logging tool into a formation; acquiring a signal at each logging point with the resistivity logging tool; assuming a formation model for a first set of continuous logging points in the formation; inverting all of the signals for unknown model parameters of the formation model, wherein the formation model is the same for all of the continuous logging points in the first set; assigning at least one calibration coefficient to each type of signal, wherein the calibration coefficients are the same for the first set; and building an unknown vector that includes the unknown model parameters and the calibration coefficients, to calibrate the resistivity logging tool.