Invert Sugar Protein Composite for Low-Sugar Confectionery

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Solution Overview

Problem

High sugar content in food products poses health risks, and existing sugar substitutes like natural and artificial sweeteners and filling materials negatively affect sensory quality and increase production costs, while also being potentially harmful to human health.

Innovation Solution

A functional food ingredient comprising invert sugar and protein, produced through an efficient enzyme-based inversion process followed by spray drying, which reduces sugar usage without altering sweetness perception and eliminates the need for synthetic sweeteners, achieving a high sugar content in powder form with small particle size and participation in Maillard reactions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If natural or artificial sweeteners are used to reduce sugar consumption, then the amount of sugar used is reduced, but the sensory quality of the product is negatively affected and production costs increase

Engineering Contradiction:
Improvesugar consumptionVSAvoidproduction costs
Core Design Contradiction:
Quantity of substanceVSEase of manufacture

Solution Approach 1:

The patent combines invert sugar (5-50% of total weight) with protein (50-95% of total weight) to create a composite material that replaces traditional sugar-sweetener-filler combinations. This composite approach eliminates the need for separate sweeteners and fillers, reducing both production costs and complexity while maintaining sensory quality through the natural sweetness of invert sugar and the functional properties of protein

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If natural or artificial sweeteners are used to reduce sugar consumption, then the amount of sugar used is reduced, but the sensory quality of the product is negatively affected

Engineering Contradiction:
Improvesugar consumptionVSAvoidsensory quality
Core Design Contradiction:
Quantity of substanceVSProductivity

Solution Approach 1:

The composite of invert sugar and protein provides both sweetness and functional properties (texture, mouthfeel, flavor development) in a single ingredient. The invert sugar contributes sweetness and participates in Maillard reactions for flavor development, while the protein provides texture and mouthfeel, eliminating the sensory deficiencies associated with separate sweetener and filler combinations

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent optimizes the ratio of invert sugar to protein (5-50% and 50-95% respectively) to achieve the desired balance between sweetness perception and sensory quality. By adjusting these parameters, the formulation maintains the sweetness perception of traditional sugar-based products while improving sensory attributes through the protein component

Inventive Principle:
Principle #35Parameter changes

3Quantity of substance

If filling materials are used to substitute the deficiency of dry matter, then the amount of sugar used is reduced, but the sensory quality of the final confectionery products is negatively affected

Engineering Contradiction:
Improvesugar usage amountVSAvoidsensory quality
Core Design Contradiction:
Quantity of substanceVSProductivity

Solution Approach 1:

The patent integrates the filling function directly into the protein component of the composite material. The protein serves as both the structural filler and the sensory-enhancing ingredient, eliminating the need for separate filling materials that typically compromise sensory quality. This unified approach maintains product structure and texture while reducing sugar content

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The functional food ingredient effectively reduces sugar consumption in confectionery products like chocolate and cream, maintaining sweetness perception while enhancing texture and flavor development, thus providing healthier and more natural alternatives with reduced production costs and environmental impact.

Implementation Method 1

efficient enzyme-based inversion process

Methodology Applied
Scientific EffectEnzyme: Enzyme

Implementation Method 2

inversion process

Methodology Applied
Scientific EffectHydrolysis: Hydrolysis

Implementation Method 3

spray drying

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 4

spray drying

Methodology Applied
Scientific EffectPhase Change: Phase Change

Implementation Method 5

participation in Maillard reactions

Methodology Applied
Scientific EffectMaillard reactions:

Data Source

PatentEP4173490A1A functional food ingredient and production method thereof
Publication Date: 2023.05.03 ETI GIDA SANAYI & TICARET ANONIM SIRKETI
  • EP4173490A1 patent drawing
  • EP4173490A1 patent drawing
  • EP4173490A1 patent drawing

AI summary

The invention is related to a functional food ingredient comprising invert sugar and protein to be used in high sugar-containing food products such as cream, chocolate, dragee, fruit-flavored sugar, etc., which provides reducing the use of sugar without affecting the perception of sweetness and reducing the amount of or eliminating natural or artificial sweeteners, and the production method of said food ingredient.