Air-Conducting Earphone Loudspeaker With Inverted Diaphragm Layout

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Solution Overview

Problem

Existing air-conducting earphones require larger shell assemblies due to traditional loudspeaker designs, which increase the overall size and affect user experience.

Innovation Solution

The earphone design incorporates an air-conducting loudspeaker with an annular flange and vibration diaphragm arrangement that positions structures away from the sound outlet hole, allowing for a compact shell assembly by optimizing the sound path and reducing the radial dimension near the outlet.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional air-conducting loudspeaker structures are used, then sound quality is maintained, but the shell assembly size increases

Engineering Contradiction:
Improvesound qualityVSAvoidshell assembly size
Core Design Contradiction:
ReliabilityVSVolume of stationary object

Solution Approach 1:

The patent inverts the traditional loudspeaker structure by positioning the vibration diaphragm away from the sound outlet hole, with the magnetic circuit assembly located between the vibration diaphragm and the sound outlet hole. This inverted arrangement allows the radial dimension near the sound outlet to be reduced while maintaining the acoustic performance, thereby resolving the contradiction between sound quality and compact size.

Inventive Principle:
Principle #13The other way round (Inversion)

Solution Approach 2:

The patent changes the spatial arrangement from the traditional radial configuration to an axial configuration. The vibration diaphragm is positioned at the rear end of the accommodation cavity rather than at the front near the sound outlet, and the magnetic circuit assembly is arranged axially between them. This dimensional reorganization reduces the radial footprint while preserving the acoustic path length, achieving both compact size and high sound quality.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Speed

If the vibration diaphragm is positioned near the sound outlet hole, then sound transmission is direct, but the radial dimension increases

Engineering Contradiction:
Improvesound transmission efficiencyVSAvoidradial dimension
Core Design Contradiction:
SpeedVSArea of stationary object

Solution Approach 1:

Instead of placing the vibration diaphragm near the sound outlet as in traditional designs, the patent inverts this arrangement by positioning it at the rear end away from the outlet. The magnetic circuit assembly is then placed in the space between the diaphragm and outlet, creating a compact axial arrangement that reduces radial dimension while maintaining efficient sound transmission through the optimized acoustic path.

Inventive Principle:
Principle #13The other way round (Inversion)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration results in a more compact shell assembly, improved spatial utilization, and enhanced sound quality by minimizing interference between loudspeakers, while maintaining high sound quality.

Implementation Method 1

a voice coil, and a vibration diaphragm, the magnetic circuit assembly including a shield having an open end

Methodology Applied
Scientific EffectElectromagnetic force: Lorentz Force

Implementation Method 2

the vibration diaphragm covers the open end of the shield, the voice coil being connected to the vibration diaphragm

Methodology Applied
Scientific EffectVibration: Vibration

Data Source

PatentUS20250280227A1earphones
Publication Date: 2025.09.04 SHENZHEN SHOKZ CO LTD
  • US20250280227A1 patent drawing
  • US20250280227A1 patent drawing
  • US20250280227A1 patent drawing

AI summary

The present disclosure relates to an earphone (100), comprising a shell assembly (10) and an air-conducting loudspeaker (12). The shell assembly (10) is provided with an accommodation cavity (1001 and 1002) and a sound outlet hole (1080) for connecting the accommodation cavity (1001 and 1002) to an external environment. The air-conducting loudspeaker (12) includes a magnetic circuit assembly (120), a voice coil (122), and a vibration diaphragm (123). The magnetic circuit assembly (120) includes a shield (121) having an open end (1211), and an annular flange (1212) that is disposed at the open end (1211) of the shield (121) and protrudes from an outer periphery surface of the shield (121). A rim of the vibration diaphragm (123) is fixed to the annular flange (1212) and the vibration diaphragm (123) covers the open end (1211) of the shield (12). The voice coil (122) is connected to the vibration diaphragm (123), and the vibration diaphragm (123) is disposed on a side of the shield (121) away from the sound outlet hole (1080). Through the above design, the present disclosure can effectively improve the spatial utilization of the shell assembly (10), reduce the overall volume of the entire shell assembly (10), and also effectively enhance the sound quality.