Inverted Gear Stabilization for Passenger Cabin Rotation

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Solution Overview

Problem

Existing stabilization mechanisms in passenger cabin attractions are prone to malfunction due to foreign objects lodging between teeth of the toothed ring, which can jam the stabilization mechanism.

Innovation Solution

A stabilization system with a toothed ring centered on the reference axis and gears positioned to mesh above the toothing zone, where foreign objects can fall away due to gravity, and a coupling device to alternate gear engagement based on rotation direction, ensuring effective meshing and reducing jamming risks.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a toothed ring with radially oriented teeth is used for stabilization, then the cabin rotation is controlled effectively, but foreign objects can lodge between teeth and jam the mechanism

Engineering Contradiction:
Improvestabilization mechanism reliabilityVSAvoidforeign object jamming
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The gear is positioned above the toothed ring instead of below it, inverting the conventional arrangement. This inversion causes foreign objects to fall away from the meshing zone due to gravity, preventing jamming while maintaining stabilization function

Inventive Principle:
Principle #13The other way round (Inversion)

Solution Approach 2:

The gravity force that would normally cause foreign objects to settle on horizontal surfaces is converted into a beneficial effect by positioning the gear above the toothed ring, where gravity causes foreign objects to fall away from the meshing zone rather than into it

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Device complexity

If the gear is positioned below the toothed ring meshing zone, then the structure is simpler, but foreign objects can lodge and cause malfunction

Engineering Contradiction:
Improvestabilization system structureVSAvoidstabilization mechanism reliability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The conventional position of the gear below the toothed ring is inverted to place the gear above it. This simple positional inversion fundamentally changes the behavior of foreign objects under gravity, making them fall away from the meshing zone and preventing malfunctions

Inventive Principle:
Principle #13The other way round (Inversion)

3Reliability

If a coupling device is added to alternate gear engagement based on rotation direction, then operational reliability increases, but device complexity increases

Engineering Contradiction:
Improveoperational reliabilityVSAvoidstabilization system structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The coupling device dynamically engages or disengages the gear from the toothed ring based on the rotation direction detected by a sensor. This dynamic adaptation allows the system to maintain reliability in both rotation directions while using a relatively simple coupling mechanism

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively prevents foreign object jamming by allowing them to fall away and ensures stable cabin rotation with reduced energy consumption and increased operational reliability.

Implementation Method 1

Positioning the first gear below the zone of the toothing with which it meshes encourages any foreign elements which may have settled on the toothing to fall under the action of gravity before they reach the zone of meshing with the first gear

Methodology Applied
Scientific EffectGravity: Gravitation

Data Source

PatentUS11759719B2Movable sub-assembly for accommodating and conveying at least one passenger and associated attraction installation
Publication Date: 2023.09.19 SIGMA COMPOSITE
  • US11759719B2 patent drawing
  • US11759719B2 patent drawing
  • US11759719B2 patent drawing

AI summary

A movable sub-assembly (30) for accommodating and conveying at least one passenger, comprising a support (20), a cabin (22) and a guide (32) for rotationally guiding the cabin (22) relative to the support (20) about a reference axis (200) common to the support (20) and to the cabin (22), the reference axis (200) being horizontal when the movable sub-assembly (30) is in an operational state. The movable sub-assembly (30) is equipped with a stabilization system (36) comprising at least one toothed ring (38) rigidly connected to the support (20) and centered on the reference axis (200), at least one first gear (40) supported by the cabin (22) so as to mesh with the toothed ring (38), and drive means (42) capable of driving the first gear (40). The first gear (40) is supported by the cabin (22) so as to mesh with a zone of the toothed ring (38) that is located above the first gear (40).