Inverted Guide Rail Poultry Handling for Low-Stress Positioning

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Solution Overview

Problem

Existing handling devices for live poultry force them into unnatural postures, causing stress, resistance, and risk of injury, while systems allowing more freedom of movement lack a defined position, hindering certain handling procedures.

Innovation Solution

A handling device with a guide rail and poultry support that allows manual handling, featuring an activation mechanism to adjust the distance between the guide rail and support vertically, ensuring the poultry is securely positioned without automated transport elements, and includes functional devices for specific operations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If poultry are forced into unnatural postures (e.g., upside-down position) for handling, then handling procedures can be performed, but animal welfare deteriorates and stress increases

Engineering Contradiction:
Improvehandling procedure performanceVSAvoidanimal stress and welfare
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The guide rail is inverted relative to conventional designs, with the opening facing downward rather than upward. This allows poultry to be handled in a natural upright position while still enabling secure positioning and procedure performance, directly resolving the contradiction between handling capability and animal welfare

Inventive Principle:
Principle #13The other way round (Inversion)

Solution Approach 2:

The system allows dynamic positioning of poultry within the guide rail, enabling adjustment between secure positioning for procedures and natural movement for transport. The poultry can be held in place when needed but maintain more natural posture overall, balancing handling requirements with animal welfare

Inventive Principle:
Principle #15Dynamics

2Object-affected harmful factors

If poultry are allowed more freedom of movement (e.g., suspended transport), then animal welfare improves, but defined position is lost making handling procedures difficult

Engineering Contradiction:
Improveanimal stress reductionVSAvoidhandling procedure performance
Core Design Contradiction:
Object-affected harmful factorsVSEase of operation

Solution Approach 1:

The guide rail system provides dynamic positioning capability where poultry can move freely during transport but can be securely positioned when procedures are needed. The inverted design with opening downward allows natural posture maintenance while enabling stable positioning for vaccinations and other procedures

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The guide rail serves multiple functions: it allows free movement for transport, provides secure positioning for procedures, and maintains natural animal posture. This multi-functionality resolves the contradiction between freedom of movement and defined positioning for handling

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Productivity

If automated transport elements are used, then productivity increases, but animal welfare deteriorates due to harsher handling

Engineering Contradiction:
Improvetransport efficiencyVSAvoidanimal stress
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The inverted guide rail design with opening downward enables manual handling to be more efficient and gentler than conventional automated systems. The design naturally guides poultry through the process while allowing human operators to respond to animal behavior, achieving both productivity and welfare goals

Inventive Principle:
Principle #13The other way round (Inversion)

Data Source

PatentEP4505871B1Device and method for handling poultry
Publication Date: 2025.12.31 BIG DUTCHMAN INTERNATIONAL GMBH
  • EP4505871B1 patent drawingFigure 1
  • EP4505871B1 patent drawingFigure 2
  • EP4505871B1 patent drawingFigure 3

AI summary

The invention relates to a handling device (1) for poultry, in particular for supporting the manual handling of poultry, a method (1000) for handling poultry, in particular manually, and the use of a handling device. The handling device (1) comprises a guide rail (100) extending between a first end (101) and a second end (102) with two guide arms (110), and a poultry support (200) for placing the breast area of ​​a poultry on it.