Inverted HEMT Structure With Dielectric Region for Lower Substrate Loss

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Solution Overview

Problem

High substrate power loss in high-electron-mobility transistors (HEMTs) due to low silicon resistance and high substrate capacitance, limiting power added efficiency (PAE) in silicon-based semiconductor devices.

Innovation Solution

Incorporating a dielectric region, such as a cavity, between the semiconductor substrate and the interconnect structure to increase substrate resistance and reduce substrate capacitance, achieved by using a semiconductor device with a vertically inverted configuration and a high-resistance semiconductor substrate.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a silicon-based semiconductor substrate is used for HEMT fabrication, then the device can be manufactured with standard silicon processes, but substrate power loss increases due to low substrate resistance and high substrate capacitance

Engineering Contradiction:
ImprovemanufacturabilityVSAvoidsubstrate power loss
Core Design Contradiction:
Ease of manufactureVSLoss of energy

Solution Approach 1:

A dielectric layer is introduced as an intermediary between the silicon substrate and the HEMT device. This dielectric layer acts as a mediator that increases the effective substrate resistance and reduces substrate capacitance, thereby reducing substrate power loss while maintaining compatibility with silicon-based manufacturing processes

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The substrate resistance and capacitance parameters are modified by introducing a dielectric layer with specific electrical properties. The dielectric layer changes the effective electrical parameters of the substrate interface, increasing resistance and decreasing capacitance to reduce power loss

Inventive Principle:
Principle #35Parameter changes

2Loss of energy

If the substrate resistance is increased to reduce power loss, then substrate power loss decreases, but the substrate capacitance also changes which may affect device performance

Engineering Contradiction:
Improvesubstrate power lossVSAvoiddevice performance
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The dielectric layer parameters (thickness, permittivity) are specifically selected and optimized to achieve the desired balance between increasing substrate resistance (to reduce power loss) and maintaining appropriate substrate capacitance levels (to preserve device performance). This controlled parameter change resolves the contradiction

Inventive Principle:
Principle #35Parameter changes

3Loss of energy

If a dielectric region is introduced to increase substrate resistance, then substrate power loss is reduced, but the device structure becomes more complex

Engineering Contradiction:
Improvesubstrate power lossVSAvoidstructure complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The dielectric layer serves as a simple intermediary element that can be integrated into existing HEMT fabrication processes without requiring fundamental structural changes. This minimalistic approach reduces power loss while adding only a single layer, thereby limiting the increase in device complexity

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Significantly reduces substrate power loss and increases PAE, enhancing performance for applications like 5G mobile communications by decreasing substrate capacitance and increasing interface resistance.

Implementation Method 1

Incorporating a dielectric region, such as a cavity, between the semiconductor substrate and the interconnect structure to increase substrate resistance and reduce substrate capacitance

Methodology Applied
Scientific EffectDielectric: Dielectric

Data Source

PatentUS20240379570A1Substrate loss reduction for semiconductor devices
Publication Date: 2024.11.14 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US20240379570A1 patent drawing
  • US20240379570A1 patent drawing
  • US20240379570A1 patent drawing

AI summary

Various embodiments of the present disclosure are directed towards an integrated circuit (IC) chip comprising a semiconductor device that is inverted and that overlies a dielectric region inset into a top of a semiconductor substrate. An interconnect structure overlies the semiconductor substrate and the dielectric region and further comprises an intermetal dielectric (IMD) layer. The IMD layer is bonded to the top of the semiconductor substrate and accommodates a pad. A semiconductor layer overlies the interconnect structure, and the semiconductor device is in the semiconductor layer, between the semiconductor layer and the interconnect structure. The semiconductor device comprises a first source/drain electrode overlying the dielectric region and further overlying and electrically coupled to the pad. The dielectric region reduces substrate capacitance to decrease substrate power loss and may, for example, be a cavity or a dielectric layer. A contact extends through the semiconductor layer to the pad.