Inverter Auxiliary Capacitor Module for Harmonic Current Management

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing inverter designs face challenges in versatility, leading to overdesign of capacitors for various application occasions, resulting in wasted capacity and increased costs, as they struggle to efficiently handle different capacitor requirements and harmonic currents.

Innovation Solution

The integration of an auxiliary capacitor module in the inverter structure, which can be selectively connected in parallel with the main capacitor assembly, allowing for adjustable capacitance to meet specific application needs, thereby reducing the size of the main capacitor and enhancing efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a large bus capacitor is designed to suppress ripple current and meet life requirements for neutral line current and harmonic current, then the capacitor can handle various application occasions, but the cost increases and capacity is wasted in normal applications

Engineering Contradiction:
Improveapplicability to various occasionsVSAvoidcapacitor capacity
Core Design Contradiction:
Adaptability or versatilityVSQuantity of substance

Solution Approach 1:

The capacitor system is segmented into a main bus capacitor and an auxiliary capacitor module. The auxiliary capacitor module can be selectively connected in parallel with the main bus capacitor through switching devices, allowing the system to adapt between single-capacitor and dual-capacitor configurations based on application requirements.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The capacitor configuration is made dynamic through controllable switching devices that can connect or disconnect the auxiliary capacitor module based on real-time requirements for neutral line current and harmonic current, optimizing capacitor capacity usage for different operating conditions.

Inventive Principle:
Principle #15Dynamics

2Reliability

If a large bus capacitor is designed to suppress ripple current, then the life requirement is met, but the volume and cost of the inverter increase

Engineering Contradiction:
Improvecapacitor life requirementVSAvoidinverter volume
Core Design Contradiction:
ReliabilityVSVolume of stationary object

Solution Approach 1:

The capacitor system is divided into main and auxiliary modules, where only the necessary capacitance is activated based on application needs, reducing the overall volume required in the inverter design while maintaining reliability when needed.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The auxiliary capacitor module serves multiple functions including suppressing ripple current, providing neutral line current capability, and filtering harmonic currents, allowing a single modular component to address multiple reliability requirements.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Ease of operation

If the neutral line is connected with the midpoint of the bus capacitor, then the three phases can be decoupled and controlled individually, but the neutral line current flows through the bus capacitor requiring larger capacity

Engineering Contradiction:
Improvephase control capabilityVSAvoidbus capacitor capacity
Core Design Contradiction:
Ease of operationVSQuantity of substance

Solution Approach 1:

The neutral line current handling capability is extracted from the main bus capacitor by introducing a separate auxiliary capacitor module. This allows the main bus capacitor to focus on DC link stabilization while the auxiliary module handles neutral line and harmonic currents.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The auxiliary capacitor module acts as an intermediary component between the neutral line and the main bus capacitor, managing neutral line current and harmonic currents separately to prevent them from increasing the main capacitor's capacity requirements.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Adaptability or versatility

If the auxiliary capacitor module is connected in parallel with the main capacitor assembly, then the capacitance is adjustable for specific applications, but the device complexity increases

Engineering Contradiction:
Improvecapacitance adjustabilityVSAvoidinverter structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The capacitor system is segmented into modular components (main bus capacitor and auxiliary capacitor module) that can be independently designed and selectively connected, simplifying the overall complexity by using standardized modules rather than a single complex capacitor design.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The auxiliary capacitor module is pre-configured with switching devices and control circuitry, allowing it to be selectively connected based on predetermined application requirements, reducing the complexity of real-time capacitor configuration decisions.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS8687383B2Inverter and active power filter system utlizing an auxiliary capacitor module
Publication Date: 2014.04.01 DELTA ELECTRONICS (SHANGHAI) CO LTD
  • US8687383B2 patent drawing
  • US8687383B2 patent drawing
  • US8687383B2 patent drawing

AI summary

An inverter and an active power filter system have been disclosed in the invention, so that the application range of the inverter under the occasions of different capacitor requirement can be widened, the cost can be decreased, and the efficiency can be improved. The technical scheme is: an auxiliary capacitor module can be added on the traditional inverter structure and connected in parallel selectively with the capacitor in the inverter. In a system without connecting an external auxiliary capacitor module, the value of capacitance can be designed to be smaller to satisfy the application under normal occasions. If the device operates under the occasions having large harmonic current or having large neutral line current, the ripple current on the capacitor will be larger so that large capacitance will be required to satisfy the life requirement, therefore, the problem can be solved by a method of installing an auxiliary capacitor module.