Inverter Cooler With Integrated Air Conditioning

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Solar cell power systems face inefficiencies in converting DC to AC due to temperature limitations of existing inverters, which restrict power output and increase costs associated with cooling and infrastructure.

Innovation Solution

A DC to AC inverter unit with a self-contained cooling system, utilizing an air conditioning unit to maintain temperatures below 50 degrees C, allowing the inverter to be overdriven and increase power output by at least 5% beyond its rated capacity, incorporating a power current switch, transformer, and supervisory control and data acquisition system for efficient operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If the inverter operates at higher temperatures to reduce cooling costs, then cooling infrastructure costs are reduced, but power output is restricted and efficiency decreases

Engineering Contradiction:
Improvecooling costVSAvoidpower output
Core Design Contradiction:
Loss of energyVSProductivity

Solution Approach 1:

The invention changes the operating temperature parameter by implementing active cooling to maintain lower temperatures (below 50°C), enabling the inverter to operate at optimal efficiency points and increase power output capability by at least 5% beyond rated capacity

Inventive Principle:
Principle #35Parameter changes

2Productivity

If the inverter is cooled to lower temperatures to increase power output, then power output increases by at least 5%, but cooling infrastructure costs increase

Engineering Contradiction:
Improvepower outputVSAvoidcooling infrastructure
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The invention implements self-service cooling where the inverter system includes its own integrated cooling mechanism (cooling fins, fans, or liquid cooling systems) that automatically maintains optimal temperature without requiring external cooling infrastructure, thereby increasing power output while avoiding additional cooling costs

Inventive Principle:
Principle #25Self-service

3Device complexity

If the inverter operates at rated temperature to reduce cooling needs, then cooling infrastructure requirements are reduced, but the inverter cannot be overdriven beyond rated capacity

Engineering Contradiction:
Improvecooling infrastructureVSAvoidoverdrive capability
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The invention implements dynamic temperature control that adjusts cooling intensity based on real-time operating conditions and thermal load, allowing the inverter to be overdriven beyond rated capacity when cooling conditions permit, while reducing cooling infrastructure requirements during normal operation at rated temperature

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances power output capabilities, reduces costs by allowing overdriving of inverters, and improves system efficiency by maintaining lower operating temperatures, thereby increasing energy capture and reducing the need for additional infrastructure.

Implementation Method 1

a cooling source in thermal communication with the inverter. The inverter can be maintained at a second temperature sufficient to allow the inverter to be overdriven

Methodology Applied
Scientific EffectThermal communication: Conduction (thermal)

Data Source

PatentUS8482163B2Inverter cooler
Publication Date: 2013.07.09 FIRST SOLAR INC
  • US8482163B2 patent drawing
  • US8482163B2 patent drawing
  • US8482163B2 patent drawing

AI summary

A DC to AC inverter used in a solar cell power system can include an improved structure for cooling itself and increasing power output.