Inverter Cooling via Segmented Partition Walls

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Solution Overview

Problem

Conventional inverter cooling structures are inefficient due to the generation of eddy currents and reduced heat radiation effects caused by parallel inlet and outlet arrangements, leading to increased size and heat management challenges.

Innovation Solution

The proposed apparatus optimizes heat radiation by dividing the internal space of the inverter housing with extended walls to create distinct flow paths for air, allowing for controlled airflow and heat dissipation based on the heat generation of electric elements, with adjustable openings and fan placement to enhance cooling efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If the inlet and outlet are arranged in parallel to cool semiconductor devices, then the cooling structure is compact, but an eddy current is generated due to separation of space at the inlet which reduces heat radiation effect

Engineering Contradiction:
Improveinverter sizeVSAvoidheat radiation effect
Core Design Contradiction:
Volume of moving objectVSLoss of energy

Solution Approach 1:

The housing internal space is segmented into multiple flow paths using partition walls. The first partition wall extends from the inlet to divide the inner space, and the second partition wall extends from the outlet to divide the inner space, creating first and second flow paths. This segmentation eliminates eddy currents by providing distinct airflow channels while maintaining a compact inverter structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the housing are assigned different functions through localized structural modifications. Electric elements are selectively disposed on specific flow paths based on their heat generation characteristics, and partition walls are positioned to optimize airflow distribution to specific areas, ensuring efficient heat radiation from high-heat elements while maintaining overall compactness.

Inventive Principle:
Principle #3Local quality

2Loss of energy

If a relatively large fan and heat radiating member are used for forcibly discharging heat, then heat dissipation is improved, but the size of the inverter increases

Engineering Contradiction:
Improveheat dissipationVSAvoidinverter size
Core Design Contradiction:
Loss of energyVSVolume of moving object

Solution Approach 1:

The cooling system is segmented into multiple independent flow paths, allowing optimized airflow distribution. This enables the use of smaller fans since the airflow is more efficiently directed through partitioned channels, improving heat dissipation without requiring oversized cooling components.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The partition walls are arranged in different spatial orientations (first wall from inlet, second wall from outlet) to create three-dimensional airflow patterns. This dimensional arrangement optimizes heat radiation efficiency within the available space, reducing the need for larger heat radiating members.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Loss of energy

If partition walls are added to create distinct flow paths, then heat radiation effect is optimized, but device complexity increases

Engineering Contradiction:
Improveheat radiation effectVSAvoidcooling structure complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The housing is segmented using partition walls that extend from the inlet and outlet respectively, creating defined flow paths. This segmentation optimizes heat radiation by directing airflow efficiently while maintaining structural simplicity through the use of straightforward partition geometry rather than complex cooling channels.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The partition walls serve multiple functions: they divide the housing into flow paths, support electric elements, and guide airflow. This multi-functionality reduces the need for additional separate components, thereby optimizing heat radiation without proportionally increasing device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration allows for optimized heat radiation and airflow adjustment, reducing the size of the cooling apparatus while maximizing cooling performance by positioning electric elements and airflow paths to effectively manage heat dissipation.

Implementation Method 1

a cooling fan at least arranged at any one of the inlet and the outlet

Methodology Applied
Scientific EffectForced Convection: Forced Convection

Implementation Method 2

an apparatus for cooling an inverter configured to optimize a heat radiation effect in response to flow of heat generated from internal elements of the inverter

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentUS9622390B2Apparatus for cooling inverter
Publication Date: 2017.04.11 LSIS CO LTD
  • US9622390B2 patent drawing
  • US9622390B2 patent drawing
  • US9622390B2 patent drawing

AI summary

An apparatus for cooling inverter is disclosed, whereby an optimum heat radiation effect can be accomplished, because a flow part is divided in response to heat generation amount of an electric element arranged inside a housing to adjust an air flow.