Inverter Current Detection Correction for Zero-Phase Noise

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Solution Overview

Problem

Conventional three-phase voltage-type inverters struggle with accurate current detection and control due to zero-phase noise components, leading to torque ripple, vibration, and noise in AC rotating electric machines, especially when voltage command amplitudes are high.

Innovation Solution

The electric-power conversion apparatus employs a three-phase inverter configuration where current detection values are corrected based on effective voltage vectors, shifting voltage commands to align with PWM carrier signals, allowing accurate detection and control without zero-phase noise interference.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If current detection is performed in all three phases simultaneously, then measurement precision is improved, but zero-phase noise components interfere with control accuracy

Engineering Contradiction:
Improvecurrent detection accuracyVSAvoidzero-phase noise
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent extracts and eliminates zero-phase noise components from current detection values through coordinate transformation. By transforming three-phase current values into two-axis coordinate systems (stationary or rotating), the method separates and removes the zero-phase component that causes noise, while preserving the useful current information for control.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent changes the dimensional representation of current values by performing coordinate transformation from three-phase coordinates to two-axis coordinates. This dimensional reduction eliminates the zero-phase noise component while maintaining the essential current information needed for precise control.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Power

If voltage command amplitude is increased, then power output is improved, but current detection accuracy deteriorates due to insufficient lower arm on-time

Engineering Contradiction:
Improvevoltage command amplitudeVSAvoidcurrent detection accuracy
Core Design Contradiction:
PowerVSMeasurement precision

Solution Approach 1:

The patent performs preliminary coordinate transformation on current detection values before using them for control. By pre-processing the current values through transformation to two-axis coordinates, the system eliminates zero-phase noise that would otherwise deteriorate detection accuracy at high voltage command amplitudes.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent implements feedback control using transformed current values. The coordinate-transformed current detection values, free from zero-phase noise, are fed back to the control system to generate accurate voltage commands, enabling precise control even at high power output levels.

Inventive Principle:
Principle #23Feedback

3Ease of operation

If PWM control is applied to all three phases, then voltage control is improved, but switching device on-time becomes insufficient for accurate current detection

Engineering Contradiction:
Improvevoltage controlVSAvoidcurrent detection value accuracy
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The patent extracts useful current information from phases with insufficient on-time by transforming to two-axis coordinates. This transformation allows the system to derive accurate current values even when direct detection in certain phases is limited by PWM switching constraints.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent makes the control system universally applicable to all three phases through coordinate transformation. Instead of treating each phase independently with limited on-time, the transformation creates a unified current representation that maintains accuracy across all phases regardless of individual switching constraints.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentEP3477842B1Power conversion device
Publication Date: 2021.04.28 MITSUBISHI ELECTRIC CORP
  • EP3477842B1 patent drawingFigure 1
  • EP3477842B1 patent drawingFigure 2~3
  • EP3477842B1 patent drawingFigure 4A~4C

AI summary

Voltage commands of respective phases are substantially equally shifted in such a way that a maximum-phase voltage command coincides with the maximum value of a PWM carrier signal and are compared with the PWM carrier signal, so that a voltage is controlled; in addition to that, a current detection value corresponding to the phase where the lower-arm switching device is turned on is corrected based on a current detection value corresponding to the phase where the upper-arm switching device is turned on.