Method for controlling battery charging/discharging current in off-grid mode of hybrid energy storage inverter

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Solution Overview

Problem

The challenge of preventing lithium battery overcharging in an off-grid mode of a hybrid energy storage inverter due to excess photovoltaic energy when the battery is fully charged.

Innovation Solution

A method for controlling battery charging and discharging current in the off-grid mode, involving setting bus voltage reference values and implementing control loops to manage the flow of energy between photovoltaic and battery sources, ensuring safe operation by preventing overcharging and maintaining stable power supply.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If excess photovoltaic energy is continuously stored in the battery when the battery is fully charged, then energy storage capacity is improved, but battery overvoltage or damage occurs

Engineering Contradiction:
Improveenergy storage capacityVSAvoidbattery safety
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent implements a control method that continuously monitors the battery charging state and provides feedback signals to adjust the charging current. When the battery reaches full charge, the system detects this state and automatically adjusts or stops the charging process, preventing overvoltage and damage while maximizing energy storage capacity

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The control system dynamically adjusts the battery charging current based on real-time battery state of charge. The charging current is not fixed but varies according to battery needs, being higher when the battery can accept charge and reduced or stopped when fully charged, thus preventing overcharging while optimizing energy storage

Inventive Principle:
Principle #15Dynamics

2Productivity

If photovoltaic energy is prioritized for battery storage, then energy utilization is improved, but stable power supply to load may be compromised

Engineering Contradiction:
Improveenergy utilization efficiencyVSAvoidpower supply stability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent segments the photovoltaic energy into two separate pathways: one for immediate load supply and another for battery storage. The control system divides the total photovoltaic output based on load requirements and battery charging needs, ensuring that load power supply stability is maintained while maximizing energy utilization through coordinated management of both pathways

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS12525809B2Method for controlling battery charging/discharging current in off-grid mode of hybrid energy storage inverter
Publication Date: 2026.01.13 SOLAR POWER NETWORK TECHNOLOGY (ZHEJIANG) CO LTD
  • US12525809B2 patent drawing

AI summary

Disclosed is a method for controlling battery charging/discharging current in an off-grid mode of a hybrid energy storage inverter that is based on photovoltaic and a lithium battery. If photovoltaic energy is sufficient and a battery is not fully charged, the photovoltaic energy is supplied to a load and excess energy is supplied to the battery, to achieve maximum power point tracking of an output power of a photovoltaic component achieves maximum power point tracking; if photovoltaic energy is sufficient and a battery has been fully charged, the photovoltaic energy is supplied to a load, the excess photovoltaic energy is prohibited from charging the battery to prevent overcharging of the lithium battery; if photovoltaic energy is insufficient, the photovoltaic energy and battery energy are jointly supplied to a load, to achieve maximum power point tracking of an output power of a photovoltaic component.