Inverter Current Regulation for Solar Branch Circuit Overload

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing co-generation power systems, such as solar photovoltaic and wind power systems, face challenges when connected to non-dedicated branch circuits, as they can cause current overload due to the combination of utility and co-generation system currents exceeding the rated capacity of the branch circuit, posing a safety hazard.

Innovation Solution

An inverter system that adjusts the current supplied by the co-generation device based on the current sensed in the non-dedicated branch circuit, using a current sensor or transformer to ensure the total current does not exceed the rated capacity, by communicating with other inverters and potentially remote devices to control output and prevent overload.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If co-generation system supplies power into existing non-dedicated branch circuit, then ease of installation and operation is improved, but current overload hazard increases

Engineering Contradiction:
Improveease of installationVSAvoidcurrent overload hazard
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The inverter incorporates a current sensing mechanism that continuously monitors the current flowing through the branch circuit and feeds this information back to the control system. Based on this feedback, the inverter dynamically adjusts its power output to ensure the total current (utility + co-generation) does not exceed the branch circuit's rated capacity, thereby preventing overheating and safety hazards while enabling easy connection to existing outlets.

Inventive Principle:
Principle #23Feedback

2Reliability

If inverter adjusts current output based on sensed current, then current overload is prevented, but device complexity increases

Engineering Contradiction:
Improvecurrent overload preventionVSAvoidinverter complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent introduces a current sensor (such as a current transformer or Hall effect sensor) as an intermediary device that measures the branch circuit current and provides this information to the inverter's control system. This intermediary sensing mechanism enables the inverter to adjust its output without requiring complex internal current measurement circuits, thereby achieving reliable overload prevention while keeping the overall device complexity manageable.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS8362646B2Safety device for plug and play solar energy system
Publication Date: 2013.01.29 WAHL ERIC R
  • US8362646B2 patent drawing
  • US8362646B2 patent drawing
  • US8362646B2 patent drawing

AI summary

An apparatus and system for preventing branch circuit current overload in a non-dedicated branch circuit where current is supplied at least in part by a co-generation power system through an electrical receptacle or outlet. Co-generation systems of this type are typically used in residential applications and can include solar photovoltaic systems and wind turbines. The apparatus modulates or adjusts the current flowing into the branch circuit from the co-generation power system so that the apparatus does not cause the combination of current supplied from the utility power grid into the branch circuit and current supplied by the co-generation system into the branch circuit outlet to exceed the branch circuit current capacity.