Synchronous Motor Inverter Control for Stable DC Parameter Tuning

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Solution Overview

Problem

Existing methods for acquiring motor parameters of synchronous machines using inverters are unstable and prone to noise and vibration, especially when applying AC or high-frequency signals, affecting reliability.

Innovation Solution

An inverter control apparatus that applies a DC voltage to synchronous machines during parameter acquisition, using flag generation and high-frequency voltage superimposition to stabilize the process and accurately calculate motor parameters.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Extent of automation

If a three-phase unbalanced AC voltage is applied to acquire motor parameters, then the acquisition process can be automated, but noise is generated when frequency is raised and the synchronous machine easily rotates when frequency is lowered, reducing stability and reliability

Engineering Contradiction:
Improveautomatic parameter acquisitionVSAvoidparameter acquisition stability
Core Design Contradiction:
Extent of automationVSReliability

Solution Approach 1:

The patent changes the voltage type from AC to DC during the parameter acquisition process. By applying DC voltage instead of AC voltage, the synchronous machine avoids rotation issues and noise generation associated with AC frequency variations, while still enabling automatic parameter acquisition through controlled DC voltage application and current measurement.

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If a high frequency signal is superimposed on the applied signal to acquire differential inductance, then motor parameters can be calculated, but vibration occurs in addition to noise, affecting system stability

Engineering Contradiction:
Improveinductance measurement accuracyVSAvoidvibration and noise
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent eliminates the need for high frequency signal superimposition by using DC voltage application. The motor parameters are acquired by measuring current response to DC voltage steps, which avoids the vibration and noise problems caused by high frequency signal injection while maintaining measurement capability through alternative mathematical modeling.

Inventive Principle:
Principle #35Parameter changes

3Measurement precision

If preliminary testing is performed to acquire motor winding resistance and inductance data, then accurate motor parameters can be obtained, but the time until synchronous machine operation starts is extended

Engineering Contradiction:
Improvemotor parameter accuracyVSAvoidtime to operational startup
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent performs parameter acquisition actions during the normal startup sequence rather than requiring separate preliminary testing. By integrating the DC voltage application and current measurement into the existing startup routine, the system acquires motor parameters without extending the time to operational startup, while maintaining measurement accuracy through controlled DC excitation and mathematical calculation.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS20260066826A1Inverter control apparatus and synchronous machine driving apparatus
Publication Date: 2026.03.05 KK TOSHIBA
  • US20260066826A1 patent drawing
  • US20260066826A1 patent drawing
  • US20260066826A1 patent drawing

AI summary

According to an embodiment, an inverter control apparatus includes a voltage command generation unit that generates a voltage command to be applied to a synchronous machine; a current detector that detects a current flowing from an inverter main circuit to the synchronous machine; a flag generation unit that switches between a motor parameter tuning operation and a normal driving operation; and a parameter arithmetic unit that calculates a motor parameter using a value of the voltage command and a detection value of the current detector at a time of a motor parameter tuning operation. The voltage command generation unit generates the voltage command to apply a DC voltage to the synchronous machine at a time of motor parameter tuning operation.