Inverter DC/DC Converter Diode Coupling for PV Adaptability

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Solution Overview

Problem

Inverter manufacturers face complexity in providing a variety of models to accommodate different generator constellations in photovoltaic systems, as existing solutions require multiple configurations for various connection options and DC/DC converter assignments, making it challenging to achieve flexible operation.

Innovation Solution

An inverter design that couples DC/DC converters via a diode, allowing for independent potential adjustment and automatic adaptation to different PV generator constellations, enabling operation as either a module inverter or string inverter without external bridges, using actively controllable diodes to reduce voltage drop and maintain blocking characteristics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If multiple inverter models are provided for different generator constellations, then adaptability to various PV system configurations is improved, but device complexity and manufacturing variety increases

Engineering Contradiction:
Improveadaptability to generator constellationsVSAvoidinverter model variety
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent implements a universal inverter design where DC/DC converters can dynamically switch between series and parallel connection modes through controllable switches. This allows a single inverter model to accommodate multiple generator constellations (module-level, string-level, or hybrid configurations) without requiring separate hardware models, thereby resolving the contradiction between adaptability and device complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The inverter employs dynamic reconfiguration capability where the connection topology of DC/DC converters can be changed in real-time based on the connected generator configuration. Controllable switches enable the system to adapt its internal structure dynamically, allowing the same hardware to serve multiple purposes across different application scenarios

Inventive Principle:
Principle #15Dynamics

2Loss of substance

If DC/DC converters are connected in parallel without diodes, then material effort is reduced, but voltage drop and forward losses increase

Engineering Contradiction:
Improvematerial effortVSAvoidforward losses
Core Design Contradiction:
Loss of substanceVSLoss of energy

Solution Approach 1:

The patent introduces controllable diodes as intermediary elements in the parallel connection of DC/DC converters. These diodes act as mediators that enable current flow in the forward direction with minimal voltage drop while maintaining blocking characteristics in the reverse direction. The controllable nature of these diodes allows them to be activated only when needed, reducing overall energy losses while still providing the necessary protection and functionality

Inventive Principle:
Principle #24Intermediary (Mediator)

3Adaptability or versatility

If DC/DC converters are connected in series via external bridges, then generator constellation flexibility is improved, but device complexity and material effort increase

Engineering Contradiction:
Improvegenerator constellation flexibilityVSAvoidexternal bridge requirements
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent merges the function of external series-connection bridges with the internal structure of the inverter by integrating controllable switches directly into the DC/DC converter modules. This consolidation eliminates the need for separate external bridge components, as the inverter's internal switching network can create series connections between converters when required, thereby achieving series connectivity without additional material or complexity

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The inverter can flexibly operate in various generator configurations, reducing material effort and enabling efficient power conversion with independent operation of DC/DC converters, whether connected in series or independently, thus simplifying the design and operation of photovoltaic systems.

Implementation Method 1

The diode is connected with its terminals to one of the inputs of each of the two DC/DC converters

Methodology Applied
Scientific EffectDiode rectification: Diode

Implementation Method 2

The switch is used to reduce the voltage drop across the device when a current is flowing in the direction of flow, so that the forward losses across the diode are reduced without losing the blocking characteristics

Methodology Applied
Scientific EffectVoltage drop reduction:

Implementation Method 3

Inverters are used in energy supply systems, such as photovoltaic systems, to convert direct current into alternating current

Methodology Applied
Scientific EffectDC to AC conversion:

Implementation Method 4

Such a DC/DC converter converts the DC voltage supplied to its input into a higher DC voltage in this application, which is then provided to the inverter bridge

Methodology Applied
Scientific EffectVoltage transformation:

Data Source

PatentUS11146072B2Inverter with at least two DC/DC converters and use of such an inverter in a photovoltaic installation
Publication Date: 2021.10.12 SMA SOLAR TECH AG
  • US11146072B2 patent drawing
  • US11146072B2 patent drawing
  • US11146072B2 patent drawing

AI summary

The disclosure relates to an inverter with at least one inverter bridge and at least two galvanically isolating DC/DC converters, outputs of the DC/DC converters being connected in parallel with one another and being connected to inputs of the inverter bridge. At least two of the DC/DC converters are intercoupled on the input side via a diode, such that the diode is connected with its terminals to one of the inputs of the two direct voltage converters in each case. The disclosure also relates to a use for such an inverter.