Inverter LCL Filter Notch Tuning for Resonance and Heat Loss

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Solution Overview

Problem

Inverters used in power transmission systems face efficiency losses due to resonance characteristics and stability issues in low pass filters, which can lead to damage from extraneous frequencies and non-compliance with regulations, and the use of resistors for damping results in significant heat losses.

Innovation Solution

The system employs a low pass filter with parasitic characteristics of its elements, such as inductors and capacitors, to shift resonance and reduce the need for excess damping resistors, using an LCL filter configuration to maximize attenuation at the switching frequency and maintain stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If resistors are used for damping in the low pass filter, then resonance effects are reduced, but heat losses increase significantly

Engineering Contradiction:
Improveresonance controlVSAvoidheat losses
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent removes the damping resistor from the low pass filter circuit entirely. By extracting this harmful component, the system eliminates the source of heat losses while maintaining resonance control through alternative means (parasitic characteristics of existing components).

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent utilizes the inherent parasitic characteristics (inductance and resistance) of the existing inductors and capacitors in the filter circuit to provide the damping function that would otherwise require a separate resistor. The system makes the existing components serve dual purposes: filtering and damping.

Inventive Principle:
Principle #25Self-service

2Ease of operation

If conventional low pass filter design is used, then filtering is provided, but resonance characteristics cause stability issues and bandwidth limitations

Engineering Contradiction:
Improvefiltering functionVSAvoidsystem stability
Core Design Contradiction:
Ease of operationVSStability of the object's composition

Solution Approach 1:

The patent changes the operational parameters of the filter by utilizing parasitic inductance values and designing the circuit to operate at a switching frequency that exploits these parasitic characteristics. This creates a notch filter effect that provides both filtering and stability without requiring additional components.

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If extraneous frequencies are not attenuated, then system simplicity is maintained, but damage from extraneous frequencies and regulatory non-compliance occur

Engineering Contradiction:
Improvefilter configurationVSAvoidextraneous frequency damage
Core Design Contradiction:
Device complexityVSObject-affected harmful factors

Solution Approach 1:

The patent converts the typically harmful parasitic characteristics of inductors and capacitors into a beneficial feature. The parasitic inductance and resistance, which are normally considered unwanted deviations from ideal component behavior, are deliberately utilized to create the notch filter effect that attenuates extraneous frequencies and provides system stability.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances the efficiency of the inverter by reducing resonance effects on bandwidth and minimizing heat losses, while ensuring a stable and high-quality AC signal output.

Implementation Method 1

The capacitor has a first parasitic inductance and the first wire has a second parasitic inductance. The first parasitic inductance and the second parasitic inductance have a series inductance that is configured to cause the first notch in the frequency response of the LPF at the switching frequency.

Methodology Applied
Scientific EffectParasitic inductance: Parasitic Capacitance

Implementation Method 2

The inverter also includes a low pass filter (LPF) having a frequency response with a first notch at the switching frequency using the parasitic characteristics of the elements of the LPF

Methodology Applied
Scientific EffectResonance: Resonance

Data Source

PatentUS11984820B2Systems and methods for increasing efficiency of a power converter
Publication Date: 2024.05.14 CUMMINS POWER GENERATION INC
  • US11984820B2 patent drawing
  • US11984820B2 patent drawing
  • US11984820B2 patent drawing

AI summary

Systems and methods for increasing the efficiency of inverters are provided. In some embodiments, an inverter may be configured to connect to a direct current power source and output alternating current power. The inverter may include one or more transistors configured to receive a direct current signal and output a pulse width modulated signal having a particular switching frequency or spread spectrum frequencies. The inverter also includes a low pass filter having multiple elements where each of the multiple elements have parasitic characteristics. One or more of the multiple elements may be designed such that the frequency response has a notch or a minimum at the switching frequency while having a desired cutoff frequency.