Inverter Switching Frequency Control for EV Overtemperature Prevention

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

The over-temperature state of inverters and motors in electric vehicles affects energy consumption and normal operation, posing a safety risk.

Innovation Solution

Adjusting the switching frequency of the inverter based on operating points, temperature, and efficiency considerations to prevent overheating.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the switching frequency of the inverter is increased to improve motor performance and reduce electromagnetic interference, then the inverter and motor are more likely to enter an over-temperature state, which increases energy consumption and may affect normal operation and safe driving

Engineering Contradiction:
Improvemotor performanceVSAvoidinverter and motor temperature
Core Design Contradiction:
ReliabilityVSTemperature

Solution Approach 1:

The patent implements dynamic adjustment of the inverter's switching frequency based on real-time operating conditions (motor speed, torque, temperature). The control method transitions from a fixed switching frequency to a variable one that adapts to different operating points, allowing the system to optimize performance while preventing overheating by reducing switching frequency when temperature thresholds are approached

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the switching frequency parameter of the inverter based on the operating point of the motor. By establishing a correspondence between motor operating points (speed-torque characteristics) and optimal switching frequencies, the system dynamically adjusts the switching frequency to maintain motor performance while avoiding over-temperature conditions that would increase energy consumption

Inventive Principle:
Principle #35Parameter changes

2Loss of energy

If the switching frequency is adjusted to avoid over-temperature states, then energy consumption is reduced and normal operation is ensured, but the complexity of the control system increases

Engineering Contradiction:
Improvesystem energy consumptionVSAvoidcontrol system complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent implements a feedback control mechanism where the switching frequency is continuously adjusted based on the motor's operating point and temperature conditions. The control system monitors motor speed and torque to determine the operating point, then adjusts the switching frequency accordingly, creating a closed-loop system that reduces energy consumption while maintaining simplicity through rule-based adjustment

Inventive Principle:
Principle #23Feedback

Data Source

PatentEP4156492B1Inverter switching frequency adjusting method, power assembly system
Publication Date: 2025.08.27 HUAWEI DIGITAL POWER TECH CO LTD
  • EP4156492B1 patent drawingFigure 1a(a)~1a(f)
  • EP4156492B1 patent drawingFigure 1b~2
  • EP4156492B1 patent drawingFigure 3a~3b

AI summary

This application provides a method for adjusting a switching frequency of an inverter, a power assembly system, and an electric vehicle, and relates to the field of electric vehicles. A current output by the inverter is used to drive rotation of a motor. The method includes: first, obtaining a first operating point of the motor in operation, where the first operating point includes torque and a rotation speed; then, determining, based on a determined correspondence between an operating point and a switching frequency, a first switching frequency corresponding to the first operating point; and finally, adjusting a current switching frequency of the inverter to the first switching frequency. In this application, an over-temperature state of the motor and the inverter can be avoided.