Inverter Control Frequency Range Dynamics

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Solution Overview

Problem

Existing motor driving systems using pulse width modulation (PWM) with fixed frequencies suffer from controllability issues and electromagnetic noise due to harmonic components, and switching to random PWM methods can improve noise reduction but deteriorate current controllability and introduce abrupt frequency changes.

Innovation Solution

An apparatus and method for controlling an inverter that includes a frequency determining processor to set a gradually increasing or decreasing frequency change range for the PWM frequency, allowing smooth transitions between PWM methods and reducing noise while maintaining controllability, using a combination of current controllers, voltage modulators, and frequency determining processors to manage switching frequencies based on motor driving information.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If random pulse width modulation method is applied to reduce switching noise, then electromagnetic noise is reduced, but current controllability deteriorates due to abrupt frequency changes

Engineering Contradiction:
Improveelectromagnetic noiseVSAvoidcurrent controllability
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The patent applies dynamics by making the switching frequency adjustable and variable rather than fixed. The frequency determining processor dynamically changes the switching frequency within a predetermined range based on operating conditions, allowing the system to adapt between fixed frequency (for controllability) and variable frequency (for noise reduction), thus resolving the contradiction between noise reduction and controllability

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the parameter of switching frequency from a fixed value to a variable parameter that can be adjusted within a predetermined range. By modifying the frequency parameter dynamically based on operational requirements, the system achieves both noise reduction benefits and maintained controllability, resolving the technical contradiction

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If pulse width modulation frequency is fixed to simplify control, then controllability is improved, but electromagnetic noise and vibration increase due to strong harmonic components

Engineering Contradiction:
ImprovecontrollabilityVSAvoidelectromagnetic noise
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The system uses a frequency determining processor that dynamically adjusts the switching frequency within a predetermined range based on operating conditions. This dynamic frequency adjustment allows the system to maintain simplified control structures while reducing electromagnetic noise by avoiding fixed frequency harmonics

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent implements periodic variation of the switching frequency around a base frequency. This periodic action disperses the harmonic energy across multiple frequencies, reducing the intensity of individual harmonic components and thereby reducing electromagnetic noise while maintaining control effectiveness

Inventive Principle:
Principle #19Periodic action

3Object-affected harmful factors

If switching frequency is randomly changed to disperse frequency band, then noise is suppressed, but current controllability deteriorates due to rapid frequency changes

Engineering Contradiction:
ImprovenoiseVSAvoidcurrent controllability
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The frequency determining processor dynamically adjusts the switching frequency within a predetermined range based on operating conditions. This controlled dynamic adjustment allows noise suppression through frequency variation while maintaining current controllability by preventing abrupt or excessive frequency changes

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the switching frequency parameter within a controlled predetermined range rather than random changes. This controlled parameter variation achieves noise suppression through frequency dispersion while maintaining controllability by limiting the extent and rate of frequency changes

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS10778134B2Apparatus and method for controlling inverter for driving motor
Publication Date: 2020.09.15 HYUNDAI MOTOR CO LTD
  • US10778134B2 patent drawing
  • US10778134B2 patent drawing
  • US10778134B2 patent drawing

AI summary

An apparatus for controlling an inverter for driving a motor includes a processor which includes: a current processor for generating a voltage command for causing a current detection value obtained by measuring a current supplied from the inverter to the motor to follow a current command for driving the motor; a voltage modulator for generating a pulse width modulation signal for controlling on and off states of switching elements in the inverter with a predetermined switching frequency based on the voltage command; and a frequency determining processor for setting a frequency change range within which the switching frequency will be randomly changed and randomly determining the switching frequency within the frequency change range when a random pulse width modulation method is applied to control of the inverter.