Inverter Frequency Shift for Common Bus Ripple Reduction

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Solution Overview

Problem

In vehicle propulsion systems, the commonality in switching frequencies among multiple inverters connected to a common bus leads to increased root mean square (RMS) current, necessitating larger and more costly DC link filter capacitors to manage the ripple current effectively.

Innovation Solution

A controller circuit applies a frequency shift to the switching cycles of the inverters, using pulse width modulation (PWM) signals to distribute the harmonic current spectrum across the common bus, thereby reducing the RMS current by varying the frequencies of the PWM signals delivered to each inverter.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If multiple inverters operate at a common switching frequency, then the control system is simple and synchronized, but the RMS current on the common bus increases requiring larger capacitors

Engineering Contradiction:
Improvecontrol system complexityVSAvoidcapacitor size
Core Design Contradiction:
Device complexityVSQuantity of substance

Solution Approach 1:

The patent changes the switching frequency parameter of individual inverters by applying frequency shifts to spread the harmonic current spectrum. This allows the system to maintain simple synchronized control while reducing the RMS current on the common bus, thereby reducing capacitor size requirements.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces dynamic frequency adjustment where inverters operate at slightly different switching frequencies rather than a fixed common frequency. This dynamic approach spreads the harmonic spectrum over time, reducing peak currents and RMS values while maintaining overall system coordination.

Inventive Principle:
Principle #15Dynamics

2Ease of operation

If multiple inverters operate at a common switching frequency, then the inverters are synchronized and easy to coordinate, but the harmonic current spectrum concentrates requiring larger DC link filter capacitors

Engineering Contradiction:
Improveinverter coordinationVSAvoidharmonic current concentration
Core Design Contradiction:
Ease of operationVSObject-generated harmful factors

Solution Approach 1:

The patent modifies the switching frequency parameter of individual inverters by applying frequency shifts. This spreads the concentrated harmonic current spectrum into a distributed spectrum across multiple frequency components, reducing the harmful effects of harmonic concentration while maintaining inverters on the same common bus.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS10797614B2Current reduction system for inverters connected to a common bus
Publication Date: 2020.10.06 TRANSPORTATION IP HOLDINGS LLC
  • US10797614B2 patent drawing
  • US10797614B2 patent drawing
  • US10797614B2 patent drawing

AI summary

A system that may include, plural inverters connected to a common bus and at least one capacitor, the inverters configured to convert a direct current (DC) through the common bus to an alternating current (AC) by alternating different switches of the inverters between open and closed states in a respective switching cycle for each of the inverters, and a controller circuit configured to reduce a ripple current conducted onto the common bus to the inverters, by controlling the inverters to apply a frequency shift to the respective switching cycle of one or more of the inverters to spread a harmonic current spectrum along the common bus. The controller circuit is configured to apply the frequency shift to at least a first inverter and a second inverter of the plural inverters.