Inverter Gateway Module Position Mapping via AC Line Modulation

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Solution Overview

Problem

Accessing and maintaining arrays of alternative energy source modules, such as photovoltaic modules, for repair or augmentation is challenging due to their remote locations and hidden identifying marks, making it difficult to determine the relative positions and diagnose issues within the array.

Innovation Solution

The system employs an inverter array gateway that communicates with each module via the AC power line, using modulation of the output waveform to transmit information and enable communication without requiring additional communication circuitry, allowing for the mapping of module positions and detection of faults by analyzing terminal voltages and impedance matrices.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If ACPV modules are installed in remote locations to increase AC power generation, then power generation capacity is improved, but accessibility for repair and maintenance deteriorates

Engineering Contradiction:
ImproveAC power generation capacityVSAvoidAccessibility for repair and maintenance
Core Design Contradiction:
ProductivityVSEase of repair

Solution Approach 1:

The patent uses the AC power line as an intermediary communication channel between the gateway and ACPV modules. By modulating the output waveform of the inverter, information about module position and status can be transmitted through the existing power distribution infrastructure, eliminating the need for separate communication wiring and enabling remote module identification without physical access.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces physical inspection methods (mechanical approach of visually locating modules) with electrical measurement methods. By analyzing terminal voltages and impedance matrices through electrical measurements at the gateway, the system can identify module positions and diagnose faults without physically accessing remote module locations.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Loss of information

If identifying marks are placed on ACPV modules for tracking, then module identification is improved, but visibility and accessibility of identifying marks deteriorates after installation

Engineering Contradiction:
ImproveModule identification informationVSAvoidVisibility of identifying marks
Core Design Contradiction:
Loss of informationVSEase of operation

Solution Approach 1:

The AC power line serves as an intermediary that carries identification information from the modules to the gateway. Instead of relying on visual marks on the modules themselves, the system transmits module identity data through electrical signals modulated onto the power line, making identification information accessible remotely through electrical measurements.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent substitutes visual identification (mechanical/optical system of physical marks) with electrical identification. By measuring terminal voltages and analyzing impedance characteristics, the gateway can determine module positions and identities without requiring any physical visibility of the modules or their identifying marks.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Loss of information

If additional communication circuitry is added to ACPV modules for position mapping, then communication capability is improved, but device complexity and cost increase

Engineering Contradiction:
ImprovePosition and status information transmissionVSAvoidCommunication circuitry requirements
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

The patent makes the inverter serve multiple functions: it not only converts DC to AC power but also acts as a communication transceiver. By modulating the output waveform, the inverter transmits position and status information through the existing power line infrastructure, eliminating the need for separate communication circuitry and components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent merges the power transmission function and communication function into a single channel (the AC power line). The same electrical conductors used to deliver power are also used to carry modulated communication signals, consolidating what would traditionally require separate infrastructure into a unified system.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient characterization of module positions and detection of faults within the array, facilitating maintenance and repair by providing a sorted position table and impedance analysis, thereby improving the management and reliability of alternative energy source systems.

Implementation Method 1

using modulation of the output waveform to transmit information

Methodology Applied
Scientific EffectWave modulation: Phase Modulation

Implementation Method 2

by analyzing terminal voltages and impedance matrices

Methodology Applied
Scientific EffectElectrical impedance measurement: Electrical Impedance Tomography

Data Source

PatentUS10431988B2Alternative source module array characterization
Publication Date: 2019.10.01 ENPHASE ENERGY INC
  • US10431988B2 patent drawing
  • US10431988B2 patent drawing
  • US10431988B2 patent drawing

AI summary

A system and method for mapping relative positions of a plurality of alternative energy source modules. In one embodiment, the method includes injecting a first contribution current into a power grid by a first alternative energy source module of the plurality of alternative energy source modules and determining an output voltage for each of the plurality of alternative energy source modules. The method also includes constructing a data structure of the relative positions of the plurality of alternative energy source modules employing the output voltage for ones of the plurality of alternative energy source modules.