Three-Phase Inverter Modulation With Deactivated Half-Bridges

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional space vector modulation in inverters for three-phase inductive loads, such as electric motors, results in significant switching losses during part-load and idle operations due to the requirement for sinusoidal current shapes, which are not essential for motor function, leading to inefficient energy use and reduced motor performance.

Innovation Solution

The method involves selectively switching off half-bridges during space vector modulation, allowing only active space vectors and eliminating zero-voltage space vectors to reduce switching operations, thereby optimizing energy efficiency by allowing the inverter to operate with reduced power consumption during partial load conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If conventional space vector modulation is used to maintain sinusoidal current shapes, then the motor function is ensured, but switching losses increase significantly during part-load and idle operations

Engineering Contradiction:
Improveswitching lossesVSAvoidmotor performance
Core Design Contradiction:
Loss of energyVSProductivity

Solution Approach 1:

The patent extracts and eliminates zero-voltage space vectors from the modulation process, retaining only active space vectors that contribute to motor function. This removes unnecessary switching operations while preserving the essential motor performance, directly reducing switching losses during part-load and idle operations.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

Instead of maintaining full sinusoidal current shapes through all switching states, the patent applies partial action by using only the necessary active space vectors. This partial modulation approach is sufficient to ensure motor function without the excessive switching required for complete sinusoidal waveforms, thereby reducing energy loss.

Inventive Principle:
Principle #16Partial or excessive action

2Manufacturing precision

If all switching elements are continuously switched to maintain sinusoidal current, then current shape precision is improved, but energy efficiency deteriorates during partial load conditions

Engineering Contradiction:
Improvecurrent shape precisionVSAvoidinverter power consumption
Core Design Contradiction:
Manufacturing precisionVSUse of energy by moving object

Solution Approach 1:

The patent extracts only the essential active space vectors needed for motor operation, eliminating zero-voltage space vectors that contribute to current shape precision but consume switching energy. This selective extraction maintains sufficient current quality for motor function while dramatically reducing inverter power consumption during partial load conditions.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent changes the modulation parameter selection by transitioning from using all space vectors (including zero-voltage vectors) to using only active space vectors. This parameter change in the modulation strategy reduces the switching frequency and energy consumption while maintaining adequate current quality for motor operation during partial load conditions.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentEP4062526B1Control of three phase inductive load in partial load operation with reduced inverter switching losses
Publication Date: 2024.05.29 ROBERT BOSCH GMBH
  • EP4062526B1 patent drawingFigure 1~2
  • EP4062526B1 patent drawingFigure 3(a)~3(c)

AI summary

The invention relates to a method (100) for operating an inverter (1) which selectively connects each of three alternating current phases (U, V, W) of an inductive load (4) to the plus pole or minus pole of a direct current (2) provided at the input (1a) of the inverter (1) by actuating switching elements (3a-3f) arranged in three half bridges (5a-5c), wherein the switch states of the switching elements (3a-3f) are modified (110) by a rotating space vector modulation. Additionally, in the event of a modulation between space vectors (6a-6f) which have the same switch element (3a, 3d; 3b, 3e; 3c, 3f) switch states with respect to at least one half bridge (5a-5c), such a half bridge (5a-5c) remains completely deactivated (120).