Grid-Interactive Inverter Harmonic Cancellation and Current Protection

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Grid-interactive inverters face challenges in maintaining high output current quality, power production, and reliability due to issues like total harmonic distortion and inefficiencies in DC-AC conversion, as well as reliability concerns such as inrush currents and overcurrent events.

Innovation Solution

The implementation of advanced control systems within grid-interactive inverters that perform harmonic cancellation through frequency decomposition and feedback loops, optimize switching times in DC-DC conversion stages, and incorporate features like inrush current limiting circuits and overcurrent protection to enhance output current quality, power production, and reliability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If advanced control systems with harmonic cancellation are implemented, then output current quality is improved, but device complexity increases

Engineering Contradiction:
Improveoutput current qualityVSAvoidcontrol system complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent implements feedback loops that continuously monitor output current and adjust control signals to cancel harmonics. The controller measures output current, identifies harmonic components, and generates corrective control signals to eliminate these unwanted frequency components, thereby improving output current quality through active feedback control.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent introduces an intermediary control system that acts as a mediator between the DC-AC conversion process and the output. This control system decomposes output current into frequency components and selectively cancels harmful harmonics while preserving the fundamental frequency, serving as an intermediary filtering mechanism.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If inrush current limiting circuits are incorporated, then reliability is improved, but device complexity increases

Engineering Contradiction:
Improveinverter reliabilityVSAvoidcircuit complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent incorporates preliminary action by implementing inrush current limiting circuits that prevent excessive current surges before they can damage the system. These circuits are designed to limit inrush current during startup and transient conditions, protecting components from damage before failure can occur.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent applies beforehand cushioning by incorporating overcurrent protection and inrush current limiting circuits that cushion against harmful current surges. These protective circuits act as a buffer, absorbing and limiting harmful current transients before they can cause damage to power electronic components.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Productivity

If optimization of switching times in DC-DC conversion stages is performed, then power output and efficiency are improved, but device complexity increases

Engineering Contradiction:
Improvepower outputVSAvoidswitching control complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent applies dynamics by optimizing switching times in DC-DC conversion stages to dynamically adapt to varying operating conditions. The control system adjusts switching frequencies and duty cycles in real-time to maximize power transfer efficiency and output power, transforming a static switching scheme into a dynamic optimization process.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS11791633B2Systems and methods for increasing output current quality, output power, and reliability of grid-interactive inverters
Publication Date: 2023.10.17 GENERAC POWER SYSTEMS INC
  • US11791633B2 patent drawing
  • US11791633B2 patent drawing
  • US11791633B2 patent drawing

AI summary

Various enhancements to grid-interactive inverters in accordance with embodiments of the invention are disclosed. One embodiment includes input terminals configured to receive a direct current, output terminals configured to provide an alternating output current to the utility grid, a controller, an output current sensor, and a DC-AC inverter stage comprising a plurality of switches controlled by control signals generated by the controller. In addition, the controller is configured to: generate control signals that cause the switches in the DC-AC inverter stage to switch a direct current in a bidirectional manner; measure the alternating output current; perform frequency decomposition of the output current; and generate control signals that cause the switches in the DC-AC inverter stage to switch current in a way that the magnitude of a plurality of unwanted current components is subtracted from the resulting output current.