Refrigerator and method of controlling the same

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Solution Overview

Problem

Existing refrigerator systems with inverter linear compressors face challenges in efficiently varying refrigerating force to match temperature deviations between compartments, leading to suboptimal energy consumption and operational efficiency.

Innovation Solution

A method and system that utilize a 3-way valve and an inverter circuit to control the stroke of the inverter linear compressor based on temperature error calculations, allowing the compressor to operate at varying output levels between 95% and 50% of its maximum output, depending on temperature periods, to optimize refrigerating force and reduce power consumption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If the compressor operates at fixed maximum output, then the refrigerating force is sufficient to meet peak cooling demands, but power consumption increases during periods when less cooling is needed

Engineering Contradiction:
Improvetemperature control precisionVSAvoidpower consumption
Core Design Contradiction:
TemperatureVSUse of energy by moving object

Solution Approach 1:

The patent applies dynamics by making the compressor stroke variable rather than fixed. The stroke length is dynamically adjusted based on temperature error calculations, allowing the compressor to adapt its refrigerating force to match actual cooling demands. This resolves the contradiction by enabling the system to operate at reduced capacity during minor temperature deviations while maintaining full capacity when needed.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the operational parameters of the compressor by varying the stroke length. Instead of operating at a fixed maximum output, the system modifies the stroke parameter in response to temperature conditions. This allows precise control of refrigerating force, reducing power consumption during periods when full cooling capacity is not required while maintaining temperature control precision.

Inventive Principle:
Principle #35Parameter changes

2Use of energy by moving object

If the compressor stroke is varied to match temperature deviations, then power consumption is reduced, but the complexity of the control system increases

Engineering Contradiction:
Improvepower consumptionVSAvoidcontrol system complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The patent implements feedback control by continuously monitoring temperature and using temperature error calculations to determine compressor stroke adjustments. The system measures the deviation from target temperature and uses this feedback to modulate the compressor output. This feedback mechanism enables automatic adaptation to cooling demands without requiring complex manual control, resolving the contradiction between energy efficiency and control complexity.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system performs self-service by automatically adjusting the compressor stroke based on temperature conditions without external intervention. The temperature error calculation and stroke modulation are handled autonomously by the control system, eliminating the need for complex external control mechanisms while achieving energy savings through adaptive operation.

Inventive Principle:
Principle #25Self-service

3Stability of the object's composition

If the compressor operates continuously at high capacity, then temperature stability is maintained, but energy efficiency decreases

Engineering Contradiction:
Improvetemperature stabilityVSAvoidenergy efficiency
Core Design Contradiction:
Stability of the object's compositionVSLoss of energy

Solution Approach 1:

The patent applies partial action by operating the compressor at reduced capacity when full cooling power is not needed. Instead of continuously running at high capacity, the system uses partial compressor output during periods when temperature deviations are minor. This maintains adequate temperature stability while significantly improving energy efficiency by avoiding excessive cooling action.

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The system implements periodic action through cyclic stroke modulation based on temperature error patterns. The compressor stroke is periodically adjusted in response to temperature deviations, creating a rhythm of full and partial operation. This periodic adaptation maintains temperature stability over time while improving overall energy efficiency compared to continuous high-capacity operation.

Inventive Principle:
Principle #19Periodic action

Data Source

PatentEP2142870B1Refrigerator and method of controlling the same
Publication Date: 2023.05.10 LG ELECTRONICS INC
  • EP2142870B1 patent drawingFigure 1
  • EP2142870B1 patent drawingFigure 2
  • EP2142870B1 patent drawingFigure 3

AI summary

There are provided a refrigerator and a method of controlling the same. When a difference between a temperature of an inside of a freezer compartment and a set temperature is referred to as a first error temperature and when a difference between a temperature of an inside of a refrigerator compartment and the set temperature is referred to as a second error temperature, the method of controlling a refrigerator includes varying stroke of an inverter linear compressor to operate the inverter linear compressor by a maximum output when the first or second error temperature is higher than a maximum output temperature and varying the stroke of the inverter linear compressor at least once in a freezer or refrigerator cycle one period to operate the inverter linear compressor when the first or second error temperature is no more than the maximum output temperature.