Inverter Apparent Power Detection for Low-Load Energy Storage Output

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Solution Overview

Problem

Existing load connection state detection methods for energy storage power supplies face challenges in accurately identifying load connections without increasing hardware cost, volume, or introducing instability, particularly when low-power loads are connected, leading to potential power failures and reduced portability.

Innovation Solution

A software-based load connection state detection method that involves sampling output voltage and current to calculate apparent power, using an active load online detection algorithm to inject voltage excitation and detect voltage responses, determining load connection based on timing and power thresholds, and implementing automatic power-on/off control without additional hardware.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Extent of automation

If a specialized load detection circuit is designed, then the load connection state can be automatically identified and power-on/off control can be realized, but the hardware cost increases, volume and weight increase, and portability is reduced

Engineering Contradiction:
Improveautomatic load detection and power controlVSAvoidpower supply weight
Core Design Contradiction:
Extent of automationVSWeight of moving object

Solution Approach 1:

The patent replaces the mechanical/electrical load detection circuit with a software-based detection algorithm. The controller uses software to sample output current and voltage, calculate apparent power, and determine load connection status through algorithmic processing rather than dedicated hardware circuits. This substitution eliminates the need for additional detection hardware while achieving the same automatic load identification function.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent makes the existing controller perform multiple functions: it not only controls the inverter operation but also serves as the load detection device through its built-in sampling and processing capabilities. The controller uses its existing ADC and processing units to detect load status, eliminating the need for separate detection hardware and reducing overall system complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Extent of automation

If a specialized load detection circuit is designed, then the load connection state can be automatically identified and power-on/off control can be realized, but the hardware cost and volume increase

Engineering Contradiction:
Improveautomatic load detection and power controlVSAvoidcircuit complexity
Core Design Contradiction:
Extent of automationVSDevice complexity

Solution Approach 1:

The patent replaces the mechanical/electrical load detection circuit with a software-based detection algorithm. The controller uses software to sample output current and voltage, calculate apparent power, and determine load connection status through algorithmic processing rather than dedicated hardware circuits. This substitution eliminates the need for additional detection hardware while achieving the same automatic load identification function.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent merges the load detection function with the existing controller by integrating the detection algorithm into the controller's software. The sampling circuit, processing unit, and control functions are combined into a single integrated controller system, eliminating separate detection circuits and reducing overall device complexity.

Inventive Principle:
Principle #5Merging (Combining)

3Device complexity

If output power sampling is used to detect no-load state, then no additional hardware is needed, but the power sampling accuracy is limited and low-power loads may be misidentified as no-load

Engineering Contradiction:
Improvehardware simplicityVSAvoidload detection accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent applies a preliminary filtering action by comparing apparent power against a predetermined threshold before making load detection decisions. This threshold-based preliminary assessment filters out noise and minor fluctuations, ensuring that only significant power draw events are recognized as actual load connections, thereby improving detection accuracy without requiring complex hardware.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent implements a feedback mechanism where the controller continuously monitors output current and voltage, calculates apparent power, compares it with the threshold, and adjusts its operation accordingly. This closed-loop feedback ensures accurate detection of load connections and prevents misidentification of low-power loads as no-load conditions.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Accurately detects load connections, reduces no-load loss, and enables automatic startup without hardware additions, improving portability and reducing power consumption by minimizing no-load losses to nearly zero.

Implementation Method 1

actively injecting a voltage excitation to an output port of the inverter power supply, detecting the voltage response at the output port

Methodology Applied
Scientific EffectVoltage excitation and response detection: Electric Field

Implementation Method 2

controlling a driving of the inverter bridge to initiate waveform generation

Methodology Applied
Scientific EffectElectrical waveform generation: Electromagnetic Induction

Implementation Method 3

the AC output filter circuit includes a filter capacitor and a discharge resistor connected in parallel with the filter capacitor

Methodology Applied
Scientific EffectCapacitance: Capacitance

Data Source

PatentUS20250321283A1Load connection state detection for energy storage power supply, energy saving control method for energy storage power supply, and energy storage power supply
Publication Date: 2025.10.16 SHENZHEN POWEROAK NEWENER CO LTD
  • US20250321283A1 patent drawing
  • US20250321283A1 patent drawing
  • US20250321283A1 patent drawing

AI summary

A load connection state detection method for an energy storage power supply. The energy storage power supply comprises an inverter power supply. The method comprises the following steps: sampling an output voltage and an output current of the inverter power supply, and calculating output apparent power (S1); and determining whether the apparent power is less than a preset power threshold; if the apparent power is greater than the preset power threshold, a detection result being that a load is connected to the energy storage power supply; and if the apparent power is less than the preset power threshold, executing an active load online detection algorithm for secondary detection, and according to the secondary detection result, determining whether a load is connected (S2).