Inverter Modulation Switching for Loss and Regulation Trade-off

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Solution Overview

Problem

Current inverter technologies face a trade-off between switching losses, efficiency, and current regulation, with space vector pulse width modulation (SVPWM) offering better current regulation but higher switching losses, and discontinuous pulse width modulation (DPWM) providing lower switching losses but compromising current regulation.

Innovation Solution

A method and system that dynamically switch between SVPWM and DPWM based on measured rotor speed and current levels, using a sensor and data processor to select the appropriate modulation mode to optimize inverter capacity, efficiency, and reliability by enabling SVPWM for low current levels and DPWM for high current levels.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If SVPWM is used, then current regulation is improved, but switching losses increase

Engineering Contradiction:
Improvecurrent regulationVSAvoidswitching losses
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The system dynamically switches between SVPWM and DPWM modes based on real-time operating conditions (current level and rotor speed). The controller selects SVPWM when current is below a threshold for better regulation, and DPWM when current exceeds the threshold for reduced switching losses, making the modulation strategy adaptive rather than static

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention changes the modulation parameter (switching pattern) based on operating conditions. By monitoring current level and rotor speed, the system adjusts the PWM strategy to optimize the balance between current regulation quality and switching loss minimization for each operating point

Inventive Principle:
Principle #35Parameter changes

2Loss of energy

If DPWM is used, then switching losses are reduced, but current regulation deteriorates

Engineering Contradiction:
Improveswitching lossesVSAvoidcurrent regulation
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The system dynamically switches between SVPWM and DPWM modes based on real-time operating conditions (current level and rotor speed). The controller selects SVPWM when current is below a threshold for better regulation, and DPWM when current exceeds the threshold for reduced switching losses, making the modulation strategy adaptive rather than static

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention changes the modulation parameter (switching pattern) based on operating conditions. By monitoring current level and rotor speed, the system adjusts the PWM strategy to optimize the balance between current regulation quality and switching loss minimization for each operating point

Inventive Principle:
Principle #35Parameter changes

3Power

If SVPWM is used, then inverter capacity is improved, but efficiency decreases

Engineering Contradiction:
Improveinverter capacityVSAvoidefficiency
Core Design Contradiction:
PowerVSLoss of energy

Solution Approach 1:

The system dynamically switches between SVPWM and DPWM modes based on real-time operating conditions (current level and rotor speed). The controller selects SVPWM when current is below a threshold for better regulation and capacity, and DPWM when current exceeds the threshold for reduced switching losses and improved efficiency

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention changes the modulation parameter (switching pattern) based on operating conditions. By monitoring current level and rotor speed, the system adjusts the PWM strategy to optimize the balance between inverter capacity and efficiency for each operating point

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS9595907B2System and method for controlling modulation of an inverter
Publication Date: 2017.03.14 DEERE & CO
  • US9595907B2 patent drawing
  • US9595907B2 patent drawing
  • US9595907B2 patent drawing

AI summary

A current measurement module is adapted to measure an observed current level for the inverter. A data processor or mode controller accesses a stored representation of first current level versus rotor speed output at which a total harmonic distortion level is less than threshold total harmonic distortion level. The data processor or mode controller enables the inverter to use SVPWM (space vector pulse width modulation) if the observed current level is less than the first current level for the measured or determined rotor speed. Further, the data processor or mode controller enables the inverter to use DPWM (discontinuous pulse width modulation) if the observed current level is greater than or equal to the first current level for the measured or determined rotor speed.