Three-Phase Inverter Switching Strategy for Partial-Load Loss Reduction

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Solution Overview

Problem

Conventional inverter technologies for three-phase inductive loads, such as electric motors, incur significant switching losses due to the need for precise sinusoidal current characteristics, especially in partial-load and no-load operating modes, leading to reduced efficiency and increased energy consumption.

Innovation Solution

The method involves using revolving space vector modulation with selective switching states, where certain half-bridges are completely switched off, and only active space vectors are used, allowing for the generation of additional space vectors between settable ones through pulse-width modulation, reducing switching operations and maintaining the required rms current for a rotating field without precise sinusoidal current characteristics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If conventional space vector modulation is used to maintain precise sinusoidal current characteristics, then the current waveform quality is improved, but switching losses increase significantly

Engineering Contradiction:
Improvecurrent waveform qualityVSAvoidswitching losses
Core Design Contradiction:
Manufacturing precisionVSLoss of energy

Solution Approach 1:

The patent extracts and eliminates redundant switching operations from the conventional space vector modulation process. By identifying and removing unnecessary switching events while retaining only the essential switching operations needed to generate the required space vectors, the patent reduces switching losses without compromising the fundamental current waveform quality required for motor operation.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent applies partial action by using only the minimum necessary switching operations to achieve the desired current characteristics. Instead of performing complete switching cycles for all space vectors, the patent selectively applies switching only when necessary to maintain the rotating magnetic field and rms current, accepting that the current waveform will deviate from perfect sinusoidal form in exchange for dramatically reduced switching losses.

Inventive Principle:
Principle #16Partial or excessive action

2Measurement precision

If switching elements are continuously operated to maintain precise current control, then the current control precision is improved, but energy consumption increases

Engineering Contradiction:
Improvecurrent control precisionVSAvoidenergy consumption
Core Design Contradiction:
Measurement precisionVSUse of energy by moving object

Solution Approach 1:

The patent implements periodic action by operating switching elements only during specific intervals rather than continuously. Switching operations are performed periodically only when needed to transition between different space vectors or to maintain the required rms current level, allowing switching elements to remain in static states (fully on or fully off) during intervals when current control requirements are already satisfied by the rotating magnetic field.

Inventive Principle:
Principle #19Periodic action

3Manufacturing precision

If all half-bridges are actively switched to generate precise space vectors, then the space vector accuracy is improved, but switching operations and losses increase

Engineering Contradiction:
Improvespace vector accuracyVSAvoidswitching operations
Core Design Contradiction:
Manufacturing precisionVSProductivity

Solution Approach 1:

The patent extracts and eliminates redundant half-bridge switching operations from the conventional space vector modulation process. By identifying half-bridges whose switching would not contribute to generating the required space vectors or maintaining the rotating magnetic field, the patent removes these unnecessary switching operations, thereby reducing the total number of switching events and associated losses while preserving space vector accuracy for the essential switching operations.

Inventive Principle:
Principle #2Taking out (Extraction)

4Manufacturing precision

If conventional PWM is used to generate sinusoidal currents, then the current waveform quality is improved, but switching losses increase especially in partial-load modes

Engineering Contradiction:
Improvecurrent waveform qualityVSAvoidswitching losses
Core Design Contradiction:
Manufacturing precisionVSLoss of energy

Solution Approach 1:

The patent applies partial action by using only the minimum necessary switching operations to achieve the required current characteristics, especially in partial-load operating modes. Instead of continuously applying PWM switching to maintain perfect sinusoidal waveforms, the patent selectively applies switching only when necessary to maintain the required rms current and rotating magnetic field, accepting waveform deviations in exchange for dramatically reduced switching losses that are particularly beneficial during partial-load operation where conventional PWM incurs disproportionate losses.

Inventive Principle:
Principle #16Partial or excessive action

Data Source

PatentUS11870380B2Actuating three-phase inductive loads in the partial-load operating mode with reduced inverter switching losses
Publication Date: 2024.01.09 ROBERT BOSCH GMBH
  • US11870380B2 patent drawing
  • US11870380B2 patent drawing
  • US11870380B2 patent drawing

AI summary

The invention relates to a method (100) for operating an inverter (1) which selectively connects each of three alternating current phases (U, V, W) of an inductive load (4) to the plus pole or minus pole of a direct current (2) provided at the input (1a) of the inverter (1) by actuating switching elements (3a-3f) arranged in three half bridges (5a-5c), wherein the switch states of the switching elements (3a-3f) are modified (110) by a rotating space vector modulation. Additionally, in the event of a modulation between space vectors (6a-6f) which have the same switch element (3a, 3d; 3b, 3e; 3c, 3f) switch states with respect to at least one half bridge (5a-5c), such a half bridge (5a-5c) remains completely deactivated (120).